The development of thermal/environmental barrier coatings (T/EBCs) is significantly constrained by the stringent material requirements for their topcoats. This study explores the implications of hafnium oxide (HfO2) doping on the crystal structure and thermophysical properties of high-entropy (Y0.25Ho0.25Er0.25Yb0.25)2O3 oxide, with the goal of designing and selecting novel topcoat materials. (RE1−xHfx)2O3+xX1−x (RE = Y0.25Ho0.25Er0.25Yb0.25; X = oxygen vacancy) coatings with 5, 10, 20, and 50 mol% hafnium oxide were deposited by atmospheric plasma spraying (APS). Systematic investigations were conducted on their hardness, Young’s modulus, phase composition, phase stability, thermal conductivity, and coefficient of thermal expansion. At lower HfO2 doping contents (5–20 mol%), the (RE1−xHfx)2O3+xX1−x coatings retained the bixbyite structure, whereas the higher HfO2 doping level (50 mol%) induced a phase transition to the fluorite structure. The structural evolution is attributed to the ordered arrangement of oxygen anions and vacancies in the crystal structure, which enhances the phase stability and simultaneously reduces the thermal conductivity but increases the hardness, Young’s modulus and thermal expansion coefficient. The thermophysical properties of the (RE1−xHfx)2O3+xX1−x coatings were strongly dependent on the HfO2 doping content. The establishment of composition–structure–property relationships in the (Y0.25Ho0.25Er0.25Yb0.25)2O3–HfO2 system provides critical insights for the optimization of T/EBC materials in extreme environments.
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Open Access
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Journal of Advanced Ceramics 2026, 15(3): 9221250
Published: 30 March 2026
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