Basic magnesium sulfate cement (BMSC) is a new type of magnesium-based cementitious material modified by the chemical additive such as citric acid or boric acid on the basis of magnesium oxychloride cement. BMSC has the abundant mineral resource for the raw material, low energy consumption of production, and high utilization rate of the solid waste. BMSC has the green and environmental advantages, such as the conservation of energy, material, land, and low-carbon emissions. The systematic research on the durability of BMSC is still needed if BMSC are applied to the special environment such as the ocean and saline soil area. The main progress of the durability of BMSC material in past ten years is summarized in this paper, which includes the water resistance, carbonization and resistance of seawater, salt brine, freeze-thaw of BMSC material.and the influencing factors, the evolution law of corrosion and mechanical properties of internal steel bars, the mechanical properties of BMSC components under the natural exposure condition for 869 days. The relative dynamic modulus of the elasticity and mass change, corrosion products, and the microstructural changes of BMSC in the harsh environment is studied. The analysis of mechanism is also conducted on the durability of BMSC. The durability performance of the BMSC material is related to the composition and microstructure of BMSC. It can be found that the stable and abundant formation of 5·1·7 phase, which is the main hydration product in BMSC, is the fundamental reason for the good durability and high mechanical properties of BMSC-based material. BMSC concrete is not prone to carbonation and the internal steel reinforcement is not easily corroded in the atmospheric environment. The main changes in the microstructure of the carbonized zone on the surface of BMSCs during the carbon dioxide curing are the transformation of some hydration product Mg (OH))2 into MgCO3. The long-term retention rate of the compressive strength of BMSC concrete is closely related to its initial strength before the immersion in the seawater. The polarization resistance Rp decreases with the prolonged exposure time in the environment of seawater immersion. BMSC concrete with the compressive strength of C40 or above, BMSC mixed with KLJ rust inhibitor or the steel bar coated with epoxy resin are recommended to be used in the environment of seawater immersion. The freeze-thaw life of BMSC concrete exceeds 40 times, far exceeding that of Portland cement concrete. Compared to PCC components, the BMSC beams and columns under the coupling effects of the acid rain and freeze-thaw have less degradation of mechanical performance, lower rate of the internal steel corrosion, and higher enhancement effect of cracking load. The effective additive, suitable activity of MgO, appropriate addition of polymers, 5·1·7 crystal seed, slag (or fly ash), and solution immersion of KH2PO4 or NH4H2PO4 can optimize the composition of hydration product of BMSC, increase the stability of the 5·1·7 phase of hydration product, effectively improve the microstructure of BMSC, and enhance the durability of BMSC-based material in the harsh environment. The prospect for the application of BMSC material is discussed. Due to the advantages of BMSC, such as resistance to carbonization, salt brine corrosion, low transmission, and reinforcement protectio, it can be found that the BMSC material can be used in the area with harsh environment such as the ocean, western saline soil, and Qinghai Tibet Plateau after KLJ rust inhibitor being added. The military engineering, pavement repair of cement concrete, crack repair in the brick and stone masonry of ancient building and prefabricated construction have good application prospects in the harsh environments such as the Qinghai Tibet Plateau and saline soil area. Finally, the problems of durability are discussed as follows: the mechanism of microstructure formation and evolution of BMSC-based material under the harsh environment, the corrosion resistance of BMSC concrete to sulfate, magnesium, and chloride salt under the wet dry and freeze-thaw cycles, mechanism of corrosion resistance of 5·1·7 phase and BMSC concrete, the dynamic evolution and mechanism of intrinsic degradation of the interfacial bonding performance between BMSC repair material and the old material under the harsh service condition, the structural damage, disasters, and life extension and toughening under the interaction response of permafrost and engineering in the high-altitude environment, the stress damage, degradation of structural performance, identification of field effects and long-term performance, and design for the expected lifespan of BMSC in the harsh environment such as the ocean and saline soil, the mechanism of transport and failure of BMSC concrete in the harsh environments, the reinforcement and long-term protection system of the surface of BMSC concrete, the model of the rapid life prediction for BMSC-based material. This paper can provides the theoretical basis for the application, durability evaluation, and engineering design of BMSC in the harsh environment.
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The brick-carved cultural relics is a precious cultural resource. The uniqueness of brick carving causes a high requirement for the technique and materials of in-situ repair. The difficulty is to preserve the original features of brick carving while restoring its microstructure. The inorganic reinforcing agents are beneficial for maintaining the physical properties of the historical material and have been considered the optimal choice for restoring the cohesive strength of the historical material in recent years. The restoration material prepared by basic magnesium sulfate cement (BMSC) has the advantages of high tensile strength, high resistance to weather, high viscosity, early strength, and low cost. It has a good effect in reinforcing the weathered sandstone of the cultural relics. The hydraulic lime is widely used due to its waterproof and breathable properties. But it is very expensive. The Silicon-based repair material has good permeability. But it has poor stability in the environment with the changing humidity. Three types of strengthening agents are selected as the alternative options for the restoration of brick carving based on the need for the brick repair and in-situ protection of the ancient mortar during the process of the restoration of brick carving.
Three strengthening agents are Ca-based hydraulic lime, Si-based silica sol, and Mg-based BMSC. Three steps are implemented in order to select the most effective strengthening agent in the restoration of the cultural relics of brick carving. That is the preparation and research of performances of three kinds of imitation bricks, infiltration reinforcement of the ancient material, and the verification of practical engineering. The powder of green bricks is used as the main material for replica bricks. The hydraulic lime, silica sol, and BMSC-based reinforcing agent are firstly mixed with the powder of green brick to form replica bricks, which are the Ca-bricks, Si-bricks and Mg-bricks. The multiple experiments were conducted to investigate the compatibility of replica bricks. The studied properties include the composition of crystal phase, compressive strength, porosity characteristics, and the hydraulic performance of the replica bricks, and so on. WW/T 0065—2015 “Code for Investigation of Stone Cultural Relics Protection Engineering” is referenced. Secondly, the adhesive properties and infiltration reinforcement of the strengthening agents were taken into consideration to evaluate the feasibility of application of these material to the restoration of the brick-carving cultural relics. Finally, the verification of the referred BMSC-based strengthening agent used in actual engineering was conducted because the laboratory environment is different from the complex environment where the cultural relics are located.
Ca-based and Si-based reinforcing agents only serve to adhere the powder of green brick. The BMSC-based reinforcement agent continues to hydrate after being added to the powder of green brick to form the replica bricks. The main hydration product is the 5⸱1⸱7 strength phase. So the BMSC-based reinforcing agent has the strongest adhesion among three types of reinforcing agents. The Mg-brick has the best performance among three kinds of replica bricks, which is similar to the green brick. But Mg-brick has the slight hydrophobicity. The properties of Ca-bricks and Si-bricks are close to the ancient bricks. The bending strength of the masonry of bonded Mg-bricks is 10 times that of the Si-bricks. Only the BMSC-based strengthening agent has no carbonization and has good aging resistance. The infiltration solution with a content of 30% BMSC-based reinforcement agent and a moisture content of 44%–50% has the best effect of reinforcement, maintaining the original physical properties of brick-carved cultural relics while restoring the original cohesion. The referred BMSC - based reinforcing agent can penetrate and bond the slag of brick carving of 9.5 times the mass of agent.
The BMSC-based reinforcing agent demonstrates higher penetration enhancement ability than reinforcing agents based on hydraulic lime or silica sol. The volume stability of the referred BMSC-based strengthening agent meets the requirements. It also can be found that the repair effect of the referred BMSC-based strengthening agent is good after two years. In summary, the optimal ratio of BMSC - based reinforcing agent shows good repair effect at low cost. The Mg-brick and BMSC - based reinforcing agent can be used for the restoration of brick carving.
The South China Sea islands and reefs have emerged as key regions with far-reaching implications in multiple domains, including national defense, maritime trade, resource exploration, and ecological conservation. The rapid expansion of infrastructure in this area has made concrete structures the predominant choice due to their versatility and strength. However, the local environment presents an array of formidable challenges. The durability of these structures is thus under constant threat, with potential consequences for the integrity and functionality of the entire infrastructure network. Understanding and enhancing the durability of concrete structures in such a harsh environment is not only essential for the immediate success of ongoing projects but also for the long-term sustainable development and strategic positioning of the South China Sea islands and reefs.
To comprehensively study the durability and service life of reinforced concrete structures in the South China Sea islands and reefs environment, a long-term exposure test station was established in this area. This test station was designed to closely simulate the actual environmental conditions of the South China Sea islands and reefs, providing reliable test conditions for studying the durability of concrete structures.
In the experiment, different types of concrete specimens and components were prepared. These included specimens with different corrosion inhibitors and different concrete strength grades. Electrochemical tests were carried out to monitor the corrosion status of reinforcing bars. The natural corrosion potential and polarization resistance of the reinforcing bars were measured using advanced electrochemical testing equipment. Mechanical property tests were also performed to evaluate the mechanical performance of the concrete structures. Compressive strength, flexural strength, and tensile strength tests were conducted on the concrete specimens and components. Chloride ion content analysis was carried out to understand the penetration and distribution of chloride ions in the concrete. The ChaDuraLife model was used for service life prediction. This model takes into account various factors such as chloride ion diffusion, concrete strength, and environmental conditions to predict the service life of the concrete structures.
The experimental results showed that different corrosion inhibitors had different effects on the corrosion of reinforcing bars in concrete. The SBT-KLJ(Ⅳ) hydrophobic pore-filling agent (HPA) exhibited excellent anti-corrosion performance. After 1227 d of corrosion, the natural corrosion potential of the steel bars in the concrete specimens with HPA shifted positively, and the polarization resistance continuously increased during the erosion period from 365 d to 730 d. In the chloride ion erosion environment of the islands and reefs, adding HPA reduced the chloride ion content on the concrete surface by approximately 59.9% compared to concrete without the corrosion inhibitor.
The mechanical property tests of the concrete components after on-site exposure experiments indicated that the durability of concrete structures with different strength grades varied significantly. C80 concrete showed better resistance to seawater erosion and mechanical properties than C50 concrete. The service life prediction results based on the ChaDuraLife model demonstrated that adding a rust inhibitor or increasing the concrete strength grade could effectively extend the service life of the reinforced concrete structure in the splash zone environment of the South China Sea islands and reefs. The HPA rust inhibitor was particularly effective, and under certain conditions, it could extend the service life of the concrete structure to over 50 years.
In conclusion, the research findings have several important implications. The HPA corrosion inhibitor has demonstrated excellent long-term stability and anti-corrosion performance in the South China Sea islands and reefs environment. Its ability to enhance the electrochemical stability of reinforcing bars and reduce chloride ion permeability makes it a preferred choice for marine engineering applications. The significant improvement in the durability of concrete structures with HPA inhibitor has been clearly established through experimental and modeling results. The differences in durability among different strength grades of concrete highlight the importance of appropriate material selection for the specific demands of the South China Sea islands and reefs infrastructure. C80 concrete’s superior performance in terms of chloride ion resistance and mechanical properties indicates its suitability for critical structures where enhanced durability is required. The comparison with the national standard emphasizes the need for further research and innovation to develop more effective strategies for improving the durability of reinforced concrete in this harsh environment. This could involve exploring new admixtures, optimizing concrete mix designs, or enhancing construction and maintenance practices. The data and insights obtained from this study provide a solid foundation for future research and engineering applications, guiding the design and construction of more durable concrete structures in the South China Sea islands and reefs. Ultimately, these efforts will contribute to the long-term safety and functionality of the infrastructure in this strategically important region.
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