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Research Article Issue
Effect of CuO/Li2CO3 on Electrocaloric Effect of Barium Titanate-Based Ferroelectric Ceramics
Journal of the Chinese Ceramic Society 2025, 53(12): 3684-3693
Published: 06 November 2025
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Introduction

Refrigeration technology is widely used in military, commercial, industrial, and civilian fields. However, the existing mechanical compression refrigeration technology faces limitations such as large volume, high energy consumption, low cooling efficiency, and environmental unfriendliness, making it unable to meet the growing demands of emerging technological fields. The electrocaloric effect (ECE), which refers to the alignment of dipoles in polar materials under an electric field, leading to changes in entropy (ΔS) and temperature (ΔT), offers a promising alternative. Solid-state electrocaloric coolers based on the ECE are directly driven by electrical energy, which can achieve heat transfer and cooling. They exhibit some advantages such as high energy efficiency, ease of miniaturization and integration, and environmental friendliness, making them a highly potential and efficient refrigeration technology. Barium titanate (BaTiO3)-based ceramics have attracted extensive research attention in the electrocaloric field due to their excellent polarization strength and rich phase structures. However, some challenges such as low breakdown electric fields, high sintering temperatures, and the inability to simultaneously optimize working temperature ranges and polarization strength hinder their practical applications. To address these issues, this work was to incorporate sintering additives CuO/Li2CO3 into lead-free Ba0.97Ca0.03Sn0.1Ti0.9O3 ceramics to promote dense grain growth and optimize the breakdown electric field. The dielectric constant was improved, while maintaining the broad temperature range and continuous phase transition characteristics of BCST ceramics, ultimately achieving a large electrocaloric temperature change of 3.37 K (@55 ℃, 160 kV·cm-1).

Methods

Ba0.97Ca0.03Sn0.1Ti0.9O3 powder was synthesized by a conventional solid-state reaction sintering method at 1200 ℃ with BaCO3, CaCO3, SnO2, and TiO2 as raw materials in a stoichiometric ratio. The ceramic powder was then pressed into disks with the dimensions of ϕ13 mm×1 mm and sintered at 1350–1500 ℃ for 3 h to obtain dense ceramic samples. After sintering, the ceramic samples were polished, and gold electrodes were sputtered onto their surfaces. The polarization-electric field hysteresis loops (PE loop) at room temperature were recorded by a model FETS-2000 ferroelectric tester (Wuhan Yanhe Technology Co., Ltd., China) under a frequency of 10 Hz. The values of ΔT were tested through a model RdF P/N 27134-3 heat flux sensor. The dielectric properties were obtained by a model PK-CPT1705 test system (PolyK Technologies Co., USA) with a testing temperature range from 25 to 150 ℃ and a frequency range from 100 Hz to 100 kHz. The microstructure of the grain was determined by a model GeminiSEM 300 scanning electron microscope (SEM) (Zeiss Co., Germany) and a model 7000 S/L X-ray diffractometer (XRD) (Shimadzu Corp., Japan).

Results and discussion

The XRD patterns reveal that all ceramic samples exhibit a pure perovskite structure, indicating that Cu2+ and Li+ ions diffuse into the BCST lattice to form a solid solution. The addition of CuO/Li2CO3 causes the XRD diffraction peaks shifting to lower angles, indicating that Li+(the radius of 0.73 Å) and Cu2+(0.71 Å) substitute the B-site Ti4+(0.61 Å) and Sn4+(0.71 Å), leading to a lattice expansion. The SEM images demonstrate that the incorporation of CuO/Li2CO3 results in significant grain growth and well-developed, highly dense microstructures in the ceramic samples. The grain size increases from 7 μm to 46 μm due to the low melting points of CuO/Li2CO3, which induces liquid-phase sintering effects during the early stages of the sintering process, thus promoting mass transfer and facilitating grain growth and ceramic densification. Dielectric temperature spectra indicate that the addition of CuO/Li2CO3 significantly enhances the dielectric constant of BCST ceramics. This improvement can be attributed to two factors, i.e., the increase in grain size; second, the aliovalent acceptor doping of Cu2+ and Li+ substituting Ti4+ and Sn4+, which generates lattice defects and oxygen vacancies VO... These defects coupled to form dipole clusters, thereby enhancing the dielectric constant. Also, the local random electric fields caused by the charge mismatch between Cu2+/Li+ and Ti4+/Sn4+, as well as the average ionic size effect, due to the reduction in the phase transition temperature. Polarization–electric field (P–E) loops show a significant increase in the polarization strength of the ceramic samples with the addition of CuO/Li2CO3, which can also be attributed to the role of dipole clusters. The electrocaloric performance of the material is greatly enhanced, with the BCST-CL ceramic achieving a giant electrocaloric temperature change of ΔT = 3.37 K (i.e., at 55 ℃, E = 160 kV·cm–1).

Conclusions

The Ba0.97Ca0.03Sn0.1Ti0.9O3 (BCST) ceramic samples with varying amounts of CuO/Li2CO3 sintering additives exhibited a single perovskite structure, characterized by large, well-developed grains and a dense microstructure. The addition of CuO/Li2CO3 sintering agents enhanced the dielectric constant of the material, while preserving the broad continuous phase transition temperature range of BCST. During the sintering process, Cu2+ and Li+ ions entered the grains, leading to lattice expansion and increased ferroelectric displacement. Also, as acceptor dopants, they formed defect dipole clusters with oxygen vacancies, thereby improving the material's polarization strength. The direct measurement tests demonstrated a significant enhancement in the electrocaloric temperature change (ΔT) of the ceramic samples, while maintaining excellent operational stability. The BCST-CL composition achieved a maximum ΔT of 3.37 K (at 55 ℃, 160 kV·cm–1), providing a feasible strategy for further improving the performance of electrocaloric ceramic materials.

Open Access Research paper Issue
Enhancing energy storage efficiency in lead-free dielectric ceramics through relaxor and lattice strain engineering
Journal of Materiomics 2024, 10(6): 1196-1205
Published: 13 January 2024
Abstract Collect

Dielectric capacitors with high power density and fast charge-discharge speed play an essential role in the development of pulsed power systems. The increased demands for miniaturization and practicality of pulsed power equipment also necessitate the development of dielectric materials that possess high energy density while maintaining ultrahigh efficiency (η). In particular, ultrahigh efficiency signifies minimal energy loss, which is essential for practical applications but challenging to effectively mitigate. Here, we demonstrate a strategy of incorporating heterovalent elements into Ba(Zr0·1Ti0.9)O3, which contributes to achieving relaxor ferroelectric ceramics and reducing lattice strain, thereby improving the comprehensive energy storage performance. Finally, optimal energy storage performance is attained in 0.85Ba(Zr0·1Ti0.9)O3-0.15Bi(Zn2/3Ta1/3)O3 (BZT-0.15BiZnTa), with an ultrahigh η of 97.37% at 440 kV/cm (an advanced level in the lead-free ceramics) and an excellent recoverable energy storage density (Wrec) of 3.74 J/cm3. Notably, the BZT-0.15BiZnTa ceramics also exhibit exceptional temperature stability, maintaining fluctuations in Wrec within ~10% and η consistently exceeding 90% across the wide temperature range of −55 ℃ to 160 ℃, and under a high electric field of 250 kV/cm. All these features demonstrate that the relaxor and lattice strain engineering strategies have been successful in achieving high-performance lead-free ceramics, paving the way for designing high-efficiency dielectric capacitors with a wide temperature range.

Research Article Issue
Effect of Mn Doping on Pyroelectric Properties of 0.96NaNbO3–0.04BaTiO3 Ceramics
Journal of the Chinese Ceramic Society 2025, 53(4): 759-768
Published: 28 February 2023
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Introduction

Pyroelectric materials are widely used in the field of infrared detection. With the development of miniaturization and integration of devices, it is particularly important to develop lead-free pyroelectric sensitive elements with superior pyroelectric properties and high depolarization temperature compatible with reflow soldering process. In this paper, different mass fractions of Mn ions were doped into 0.96NaNbO3–0.04BaTiO3 matrix materials via a component gradient design. The effect of doping amount on the microstructure, ferroelectric properties, dielectric and pyroelectric properties of 0.96NaNbO3–0.04BaTiO3 ceramics was systematically investigated. The results show that when the doping amount of Mn is 0.4%, the ceramics have the optimum pyroelectric properties, which has a practical prospect of uncooled infrared detection.

Methods

All the components of sodium niobate ceramics were prepared by a solid-phase sintering method. The series of components were weighed according to the stoichiometric ratio, and the raw materials with anhydrous ethanol were ground in a stirred bead mill with zirconia beads at 400 r/min for 6 h. After being dried and shaped, the ground material was was pre-sintered at 1000 ℃ for 4 h, and then subjected to milling and drying. Green wafers with a diameter of 12 mm were prepared by pressure cold isostatic pressing at 200 MPa for 5 min after adding 10% PVA. The wafers were degummed at 600 ℃ for 2 h to remove organic matter and other impurities. To prevent the volatilization of sodium at a high temperature, the padding with the same composition was used for burial treatment, and the padding was kept at the corresponding temperature for 3 h and then cooled naturally. The sintered ceramic wafers were ground to fine particles with the size of 300 μm, coated with silver electrodes on both sides, and polarized in silicone oil under an electric field of 8–10 kV/mm at 80 ℃ for 15 min. The electrical properties were tested after 24 h.

Results and discussion

The microstructural morphology, dielectric properties, temperature stability, and pyroelectric properties of 0.96NN–0.04BT ceramics doped with 0–0.6% Mn are investigated. The results show that doping Mn ions significantly improves the sintering characteristics of 0.96NN–0.04BT ceramics, enhances the density, and the relative densities of all components reach above 90%. The NN–BT ceramic grain size increases with the increase of the doping amount. The substitution position of Mn ions causes changes in the electrical properties of the ceramic as the Mn doping content increases gradually. The concentration of oxygen vacancies caused by Na+ evaporation decreases when Mn ions substitute for A-site vacancies, which is beneficial to reducing the ceramic dielectric constant and dielectric loss, thus significantly improving the detection sensitivity factor. However, as the Mn doping content further increases, the imbalance of charges is prone to attract oxygen vacancies to form defect dipoles due to the heterovalent substitution of Mn ions on the B-site, thereby producing domain wall pinning effects. Also, the defect dipoles cause the increasing coercive field of the doped material and make it difficult to fully polarize, resulting in the material that is unable to fully utilize its pyroelectric properties.

Conclusions

The ceramic could have more suitable characteristics for pyroelectric requirements via appropriately adjusting the Mn doping concentration. The ceramic with Mn ion doping mass fraction of 0.4% had the optimal pyroelectric performance (i.e., the pyroelectric coefficient of 2.11×10–8 C·cm–2·K–1, and the Fv value of 3.74×10–2 m2·C–1), which was greater than 1.3 times and 1.8 times of the un-doped component. The coercive field reduced from 4.04 kV/mm of the un-doped component to 3.17 kV/mm, which was decreased by 21.5%. The results of the thermal stability test proved that the depolarization temperature could be maintained at 310 ℃, which had a practical prospect for non-cooled infrared detection.

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