With the development of green tribology in the shipping industry, the application of water lubrication gradually replaces oil lubrication in stern bearings and thrust bearings. In terms of large-scale and high-speed ships, water-lubricated bearings with high performance are more strictly required. However, due to the lubricating medium, water-lubricated bearings have many problems such as friction, wear, vibration, noise, etc. This review focuses on the performance of marine water-lubricated bearings and their failure prevention mechanism. Furthermore, the research of marine water-lubricated bearings is reviewed by discussing its lubrication principle, test technology, friction and wear mechanism, and friction noise generation mechanism. The performance enhancement methods have been overviewed from structure optimization and material modification. Finally, the potential problems and the perspective of water-lubricated bearings are given in detail.
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Open Access
Review Article
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Open Access
Research Article
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The water-lubricated thrust bearings of the marine rim-driven thruster (RDT) are usually composed of polymer composites, which are prone to serious wear under harsh working conditions. Ultrasonic is an excellent non-destructive monitoring technology, but polymer materials are characterized by viscoelasticity, heterogeneity, and large acoustic attenuation, making it challenging to extract ultrasonic echo signals. Therefore, this paper proposes a wear monitoring method based on the amplitude spectrum of the ultrasonic reflection coefficient. The effects of bearing parameters, objective function, and algorithm parameters on the identification results are simulated and analyzed. Taking the correlation coefficient and root mean square error as the matching parameters, the thickness, sound velocity, density, and attenuation factor of the bearing are inversed simultaneously by utilizing the differential evolution algorithm (DEA), and the wear measurement system is constructed. In order to verify the identification accuracy of this method, an accelerated wear test under heavy load was executed on a multi-functional vertical water lubrication test rig with poly-ether-ether-ketone (PEEK) fixed pad and stainless-steel thrust collar as the object. The thickness of pad was measured using the high-precision spiral micrometer and ultrasonic testing system, respectively. Ultimately, the results demonstrate that the thickness identification error of this method is approximately 1%, and in-situ monitoring ability will be realized in the future, which is of great significance to the life prediction of bearings.
Aiming at the mapping relationship between combined hydraulic components and performance, the hydrodynamic performance prediction method of a podded propulsor for cruise ship based on Reynolds-averaged Navier-Stokes (RANS) is studied.
Taking a scale model of a podded propulsor as the research object, the open water performance test of the propulsor is carried out in a deepwater towing tank, and the accuracy of the prediction method is verified. The effects of pod geometry, disk ratio and blade number on the hydrodynamic performance of the podded propulsor are simulated and analyzed.
The results show that the geometry of the pod has little effect on the open water performance of the propulsor. Increasing the disk ratio of the propeller causes the thrust coefficient and open water efficiency to first increase and then decrease, while the torque coefficient only increases within a certain range. Increasing the number of propeller blades will first increase and then decrease the open water performance of the propulsor, and the number of propeller blades has little effect on the open water efficiency of the podded propulsor under low advance coefficient.
The results of this study can provide reference value for the optimal design of cruise ship podded propulsors.
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