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Topical Review | Open Access

Laser-assisted manufacturing for sensors

Jing Han1,2,§Di Xin1,3,§Jinbo Pang1Lili Zhao1Dehui Sun1Yang Zheng1Xiaoyan Liu1Zhenhuan Zhao4Xiaoli Zhang5 Qijun Sun2,6,7 ( )Hong Liu1,8 ( )Weijia Zhou1 ( )
Institute for Advanced Interdisciplinary Research (iAIR), School of Chemistry and Chemical Engineering, University of Jinan, Jinan 250022, People’s Republic of China
Beijing Institute of Nanoenergy and Nanosystems, Chinese Academy of Sciences, Beijing 101400, People’s Republic of China
Key Laboratory of the Ministry of Education for Optoelectronic Measurement Technology and Instrument, Beijing Information Science & Technology University, Beijing 100192, People’s Republic of China
Department of Chemistry, Tufts University, Medford, MA 01255, United States of America
Australian Research Council Centre of Excellence for Green Electrochemical Transformation of Carbon Dioxide, RMIT University, Melbourne, VIC 3001, Australia
School of Nanoscience and Technology, University of Chinese Academy of Sciences, Beijing 100049, People’s Republic of China
Center on Nanoenergy Research, School of Physical Science and Technology, Guangxi University, Nanning 530004, People’s Republic of China
State Key Laboratory of Crystal Materials, Shandong University, Jinan 250100, People’s Republic of China

§ These authors contributed equally to this work and should be considered co-first author.

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Abstract

The laser-assisted manufacturing technology has significant advantages in meeting various demands such as complex structures, functional integration, customized devices, and cost-effectiveness, which makes it a highly attractive option for fabricating sensors. In this review, the latest advancements and strategies in intelligent sensor development through laser processing were surveyed and outlined following the interaction of laser and materials. Laser-assisted manufacturing technologies have been extensively applied in materials science and device processing. Firstly, laser technology can be utilized in a wide range of materials, encompassing carbon-based materials, metals, and metallic oxides. In the field of device scale processing, laser manufacturing is widely used in micro/nano structures, planar device construction, and stereoscopic electronic devices such as cutting, engraving, and lithography. Additionally, laser technology provides robust support for sensor applications, covering fields such as pressure sensing, temperature sensing, gas sensing, and biosensors. Furthermore, laser considerably serves in real application areas such as multifunctional sensing systems, actuators, and robots. The widespread application of laser manufacturing technology in sensor platform fabrication offers effective solutions for realizing the miniaturization, multifunctionality, and integration of sensors.

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International Journal of Extreme Manufacturing

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Cite this article:
Han J, Xin D, Pang J, et al. Laser-assisted manufacturing for sensors. International Journal of Extreme Manufacturing, 2025, 7(4). https://doi.org/10.1088/2631-7990/adbb35

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Received: 29 September 2024
Revised: 06 January 2025
Accepted: 26 February 2025
Published: 16 April 2025
© 2025 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.