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Low-Temperature Hydrocracking of LDPE to Narrow-Distribution C3H8-C5H12 Alkanes over Precision-Impregnated Ni/HZSM-5
Journal of Xinjiang University(Natural Science Edition in Chinese and English) 2026, 43(5): 588-602
Published: 25 September 2026
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In this work, a 5 wt.% Ni/HZSM-5 catalyst is prepared via precision impregnation and applied in the low-temperature hydrocracking of low-density polyethylene (LDPE), realizing the directional conversion of LDPE into narrow-distributed C3 (propane)-C5 (pentane) alkanes using a simple catalytic system. Experimental results show that the LDPE conversion reaches 99.0%, the C3-C5 yield is 85.4 wt.%, and the selectivity toward the target products exceeds 99.0%. The catalyst exhibits excellent stability with no obvious deactivation after 5 recycling runs. The catalyst preparation parameters and reaction conditions are experimentally optimized, and the optimal preparation protocol is determined: HZSM-5 with a Si/Al ratio of 25 is used as the support with a Ni loading of 5 wt.%, followed by calcination at 550 ℃ for 4 h and reduction in a hydrogen atmosphere at 450 ℃ for 4 h. Hydrogen radical regulation experiments using C6H14 and CH3OH as model compounds confirmed that the polymerization of methyl radicals (CH3·) contributed to the high selectivity, and hydrogen radicals (H·) mainly promoted the formation of small-molecule intermediates and stabilized the formation of alkanes from intermediates with carbon chain lengths of 3-5. This catalytic mechanism is proven to be universal for both LDPE and polypropylene. This work provides an efficient non-noble metal catalytic system and theoretical support for the directional conversion of waste polyethylene.

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