Understanding of the ultraprecision diamond turning of polymethyl methacrylate (PMMA) is challenged by its complex strain-rate- and temperature-dependent mechanical behavior. To address this issue, a quasi-two-dimensional finite element method model using a coupled Eulerian–Lagrangian (CEL) approach in Abaqus/Explicit is developed and validated in this work. A key innovation is a pragmatic, data-driven material model generated from a comprehensive library of digitized stress–strain curves, which effectively captures the thermomechanical properties of PMMA without relying on complex constitutive laws. The CEL formulation successfully manages the large material deformation and continuous chip formation inherent to the cutting process. Model predictions for cutting forces
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Article type
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Open Access
Original Article
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Nanomanufacturing and Metrology 2026, 9(2): 15
Published: 27 April 2026
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