To clarify the densification behavior, deformation response and strengthening mechanisms of selective laser melted (SLM) Mg-RE alloys, this study systematically investigates a representative WE43 alloy via advanced material characterization techniques. A suitable laser output mode fell into the transition mode, allowing for the fabrication of nearly full-density samples (porosity = 0.85 ± 0.021%) with favorable mechanical properties (yield strength=351 MPa, ultimate tensile strength = 417 MPa, the elongation at break = 6.5% and microhardness = 137.9 ± 6.15 HV0.1) using optimal processing parameters (P = 80 W, v = 250 mm/s and d = 50 µm). Viscoplastic self-consistent analysis and transmission electron microscopy observations reveal that the plastic deformation response of the SLM Mg-RE alloys is primarily driven by basal <a> and prismatic <a> slips. Starting from a random texture before deformation (maximum multiple of ultimate density, Max. MUD = 3.95), plastic stretching led the grains to align with the Z-axis, finally resulting in a {0001}<10
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Journal of Magnesium and Alloys 2025, 13(8): 3947-3963
Published: 17 January 2025
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