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Image-based detection of maize mould infestation and simultaneous prediction of storage and transportation quality
Transactions of the Chinese Society of Agricultural Engineering 2026, 42(12): 347-355
Published: 30 June 2026
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Maize is susceptible to rapid quality deterioration and fungal infection due to complex environmental fluctuations during "North-to-South Grain Transfer" strategies. However, conventional detection is often time-consuming, destructive, and labor-intensive under different storage and transportation environments. It is an urgent need to non-destructively and rapidly identify the mold ratio, and then continuously predict the quality index. In this study, a synchronous prediction was proposed for maize mold ratio and storage/transportation quality using advanced image processing and deep learning technologies. Maize samples with a controlled gradient mold ratio ranging from 0 to 12% were selected as the research objects. A systematic simulation was conducted on typical temperature and humidity environments of both waterway and overland transportation routes. Key quality indices of the maize were measured to quantify the deterioration rates in the simulated storage and transportation periods, including moisture content, fatty acid value, and electrical conductivity. Simultaneously, maize images were collected using a standard smartphone. Digital image processing was also integrated with the Vision Transformer (ViT) deep learning model and statistical modeling. The mold ratio was then detected to precisely predict the quality indices. The results indicated that the high-humidity environment of waterway transportation accelerated the deterioration of maize kernel quality (P<0.05). Specifically, the moisture content of the waterway samples rapidly exceeded the threshold of 14% in the national safe storage standard when the mold ratio reached 2%. In contrast, the moisture content of the overland transportation samples remained stable in the safe range of 12.207% to 12.772%. Furthermore, the fatty acid value and electrical conductivity increased by 57.070% and 38.357%, respectively, under waterway conditions, as the maize mold ratio increased progressively. These deterioration rates were higher than those under overland conditions, indicating the lower increases of 29.035% and 27.714%, respectively. In terms of the deep learning algorithms, the ViT architecture achieved exceptionally high precision in identifying moldy maize kernels, reaching an impressive overall accuracy of 99.00%. Subsequently, a Mean Absolute Error (MAE) of only 0.52% was achieved, indicating the accurate and reliable prediction of the overall maize mold ratio. Visual features were extracted and further screened to construct Multiple Linear Regression (MLR) models for quality evaluation. In the waterway samples, the coefficients of determination (R2) of the prediction models reached 0.859, 0.955, and 0.942, respectively, for moisture content, fatty acid value, and electrical conductivity. In the overland samples, the R² values of prediction models were 0.930 and 0.937, respectively, for the fatty acid value and electrical conductivity, indicating accurate prediction for the quality of maize during storage and transportation. In conclusion, the dynamic quality deterioration of moldy maize can provide a low-cost, easy-to-operate, and entirely non-destructive pathway for maize quality detection. This finding can also offer an effective and practical analytical tool to dynamically monitor quality and safety for risk early warning during the complex grain circulation.

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Image Processing-Based Detection Method for Corn Damage Ratio and Synchronous Analysis of Quality Variation
Scientia Agricultura Sinica 2026, 59(9): 1987-2001
Published: 01 May 2026
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Objective

Traditional methods for detecting the corn damage ratio (e.g., manual sorting and weighing, and electric sieving) are time-consuming and labor-intensive, failing to meet the demand for real-time quality assessment during storage and transportation. To address this, this study proposed a rapid detection method for the corn damage ratio based on image processing and deep learning. Furthermore, the impact of the damage ratio on corn quality deterioration following long-distance transportation and storage was simultaneously analyzed. This research aimed to provide a technical support and a theoretical basis for intelligent corn quality monitoring, early risk warning, and the optimization of storage and transportation conditions.

Method

A total of 500 raw corn kernels images captured by smartphones were utilized as the dataset. A rapid prediction model for the corn damage ratio was developed using image processing techniques (image rectification, preprocessing, segmentation, and area extraction) combined with the training and evaluation of three deep learning models (Resnet50, Densenet121, and Vision Transformer [ViT]). Additionally, by simulating the temperature and humidity conditions of the waterway and land routes in China’s “North-to-South Grain Transportation” system, the quality variation of corn with different damage ratios (0-12%) following storage and transportation was systematically investigated.

Result

The ViT model demonstrated optimal performance in identifying damaged corn kernels, achieving both accuracy and precision rates of 99%. The mean absolute error between the predicted and actual values was merely 0.45%, with a coefficient of determination (R2) reaching 0.978. As the damage ratio increased from 0 to 12%, the physicochemical properties of corn transported via waterway and land routes showed significant increases (P<0.05): moisture content rose by 1.384% and 0.461%, fatty acid values increased by 7.92 mg KOH/100 g and 4.49 mg KOH/100 g, electrical conductivity elevated by 6.72 and 4.66 μs·cm-1, and malondialdehyde (MDA) content increased by 38.73% and 19.22%, respectively. Regarding nutritional quality, the protein content decreased, while the starch content exhibited a fluctuating trend of an initial increase, followed by a decrease, and a subsequent rise. An imbalance emerged between the amylose (AM) and amylopectin (AP) content, accompanied by significant alterations in the pasting properties.

Conclusion

This study provided a reliable technical approach for the rapid detection of the corn damage ratio, offering a scientific basis for optimizing storage and transportation conditions to mitigate quality deterioration. Specifically, it was recommend establishing a 4% damage ratio as the critical control threshold in long-distance and high-humidity storage and transportation scenarios, such as China’s “North-to-South Grain Transportation” system. Batches exceeding this threshold should undergo priority sorting or quality preservation treatments.

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