Friction 2026, 14(6): 9441212
Published: 02 June 2026
During sliding contact, asperities may undergo either ductile smoothing or brittle fracture, producing debris. A critical junction scale, , governed by material properties, dictates this transition. Previous studies using molecular dynamics (MD) simulations with tunable interatomic potentials revealed this scale under quasi-static conditions—fixed temperature and low sliding velocities. Here, we extend that work to investigate how temperature and sliding velocity influence the ductile-to-brittle transition at the asperity level. Material properties governed by short-range atomic interactions, such as stiffness and surface energy, remain relatively constant with temperature. In contrast, shear strength, influenced by longer-range interactions, decreases with rising temperature, promoting a brittle-to-ductile shift in asperity behavior. Incorporating temperature-dependent shear strength into the expression successfully predicts the lower bound of the transition. However, capturing the upper bound requires an additional term to account for ductile fracture energy. At higher sliding velocities, a new brittle failure mode emerges: Instead of a single crack forming at the asperity base, multiple dynamically propagating cracks develop, resulting in fragmented debris. Finally, long-time scale MD simulations of rough-on-rough contact under adiabatic conditions reveal how interface heating influences wear during extended sliding. Regardless of velocity, asperities initially fracture and generate debris that aggregates into a single rolling particle. This particle grows steadily until the surrounding material nears its liquefaction temperature, triggering collapse. These simulations reproduce known wear regimes: an early, high-wear running-in phase followed by a steady-state mild wear stage. Notably, tangential work, heat generation, and wear rate depend primarily on total sliding distance rather than velocity.