Porous piezoceramics are attractive for high-sensitivity sensing and energy conversion due to their low density, reduced dielectric constant (εr), and good mechanical compliance. However, increasing porosity is often accompanied by a significant reduction in the piezoelectric charge coefficient (d33), creating an intrinsic trade-off that limits the practical use of porous structures in high-sensitivity piezoelectric devices and leaves their overall performance advantages under debate. In this work, we overcome this challenge by developing a fully open-cell, three-dimensionally interconnected Pb(Zr1/2Ti1/2)O3–Pb(Zn1/3Nb2/3)O3–Pb(Ni1/3Nb2/3)O3 (PZT–PZN–PNN, PZNNT) porous piezoceramic (3D-PPC). Despite an ultrahigh porosity of 92%, the material maintains a high d33 of approximately 470 pC/N, approximately 90% of that of the dense ceramic. The effective εr is reduced to approximately 140 (a 94% decrease), leading to an approximately 14-fold enhancement in the piezoelectric voltage coefficient g33 (approximately 380×10−3 Vm/N). Combined microstructural characterization, domain analysis, defect studies, and multiphysics simulations show that the exceptional performance arises from synergistic effects of heterogeneous stress and electric fields, multiscale domain structures, and defect-mediated regulation within the three-dimensionally interconnected porous architecture. Finally, the material generates peak output voltages up to 200 V under subtle mechanical excitation and achieves an ultrahigh sensitivity of 38.7 V/kPa. These results show that three-dimensionally interconnected porous architectures are not merely passive means of reducing dielectric permittivity but also active structural strategies for tuning local fields and polarization behavior.
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Ferroelectric materials are highly promising for next-generation electro–optic (EO) modulators because of their ultrafast and efficient light modulation. However, efforts to maximize polarization freedom for large refractive index modulation—through domain engineering, epitaxial strain, and defect engineering—have hit limitations, leaving intrinsic polarization mechanisms largely unexplored. Here, we report a giant effective EO coefficient (~233.5 pm/V) in PbZr0.52Ti0.48O3 (PZT) films, which surpasses all reported values measured under an in-plane electric field and significantly exceeds the theoretical limit (~13 pm/V) as well as the value of LiNbO3 (~31 pm/V). Beyond conventional domain switching, phase transitions and domain wall variations critically enhance the EO effect. The highly relaxed structure of the PZT film, with mixed [001] and [100] orientations and disordered nanoscale phases, enables unprecedented polarization control. This unique configuration breaks the theoretical EO coefficient limit, bridging the gap between predictions and experimental results. Owing to its high Curie temperature and compatibility with wafer-scale fabrication, PZT has emerged as a promising candidate for next-generation high-performance EO modulators. Our findings not only advance the frontiers of ferroelectric EO materials but also pave the way for exploring other ferroelectric thin-film devices, such as those for energy storage and electrocaloric cooling, by leveraging enhanced polarization modulation mechanisms.
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