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Feeding-type harvesting mechanism with the rotational lever for pineapple fruit
Transactions of the Chinese Society of Agricultural Engineering 2023, 39(19): 27-38
Published: 15 October 2023
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The pineapple industry has been one of the major economic sources in tropical and subtropical regions of China. However, the pineapples are still harvested manually at present. A serious harm can be from the hard stalk and many prickly thorns at the fruit surface and both edges of every leaf. Mechanical equipment can be expected to promote harvesting speed and labor cost savings. Previous studies focused mainly on vision identification, robotic end-effector, and collection devices for a long period of time in this field. But most can stay in the theoretical research stage so far. Only a few commercial applications of supply conveyors or transport trolleys have been used to collect manually harvested pineapples. In this study, a feeding-type mechanism with a rotational lever was proposed for pineapple harvesting, according to the geometric characteristics of pineapple fruit and the biological properties of easy breakage at the junction of the calyx and brittle stalks. This pineapple harvesting mechanism has also removed the adjustment of relative posture corresponding to the individual fruits during harvesting. The harvester was firstly advanced at a certain speed, and then the rotational lever that fixed on a wheel exerted a contact force on the fruit surface when contacting with the pineapple fruit. This force applied to the fruit acted on the combination of the stalk and the calyx, leading to a shear stress generated by the deformation of the stalk or a tensile stress at the fruit-stalk combination zone or at a point below the combination. The fracture finally occurred in the stalk, as the shear stress was greater than the maximum shear stress of the stalk. A systematic investigation was implemented to determine the influencing factors of harvesting efficiency. The main factors included the radius and the rotating speed of the rotational lever fixing wheel, as well as the forward speed of the high-bed traveler. The optimal parameters were then determined as follows: the radius of the rotational lever fixing wheel was 210 mm, the rotating speed was 9-48 r/min, and the forward speed was 0.1-0.4 m/s. Meanwhile, the kinematic and kinetic analysis was performed on the detachment process of pineapple fruit from the stalk. The detachment mechanism of pineapple fruit was obtained at the calyx-stalk junction or at the stalk near the calyx. A mechanical and kinematic model was established using ADAMS software. The peak contact forces were then optimized under various motion states in the combinations of simulation parameters. A two-factor and five-level orthogonal bench test indicated that the optimal combination of parameters was the forward speed of 0.4 m/s and the rotating speed of the fixing wheel of 22.8 r/min. A harvesting success rate of 84%, a damaged rate of 9.53%, and an overall yielding ratio of 85.94% were achieved in the preliminary field trials using the optimal combination of parameters obtained in bench tests. Besides, the field test showed that this pineapple harvester worked smoothly and the postharvest plants grew well without plant emergence and reproduction. The finding can provide a strong technical reference for the mechanized batch harvesting of pineapple fruits.

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Design and experiments of the side-deep fertilization device with sliding-knife furrow opener and pneumatic ejector for a liquid fertilizer atomizer
Transactions of the Chinese Society of Agricultural Engineering 2023, 39(16): 13-25
Published: 30 August 2023
Abstract PDF (2.9 MB) Collect
Downloads:2

This study aims to increase the fertilizer utilization rate for less fertilizer pollution in paddy fields. A side-deep fertilization device was developed to combine with the sliding-knife furrow opener and the pneumatic ejector for the liquid fertilizer atomizer using the side-deep fertilization and liquid fertilizer. The fertilizer was applied to the soil near the rice root zone. The structure of the inner cavity was designed for an air-liquid coaxial pneumatic ejector fertilizer atomizer. A full factorial soil bin test was conducted with the nozzle-throat distance, the mixer (throat) diameter, and air pressure. A systematic investigation was also made to explore the effects of each factor on the fertilizer discharge (liquid fertilizer mass flow rate) and air consumption (air flow). The findings indicate that the influencing factors of the liquid fertilizer mass flow rate were ranked in descending order of the mixer (throat) diameter, air pressure, and nozzle-throat distance. Similarly, the influencing factors of the air flow were ranked in descending order of the air pressure, nozzle-throat distance, and mixer (throat) diameter. The structural design was simulated and then optimized with the EDEM software. The Weighted Mark Method was used to comprehensively evaluate the simulation. The optimal performance was achieved in the sliding-knife furrow opener at various working rates when the sliding-cutting angle was 32.5˚ and the cutting-edge angle was 45˚. A soil bin test was implemented to verify the simulation. The measured and simulated traction resistance were 8.5, and 6.9 N, respectively, with a relative error of 18%, where the simulated soil disturbance area was 1965.6 cm2, when the ditching depth of the sliding-knife furrow opener was 30 mm, and the forward speed was 1.2 m/s. Meanwhile, the measured and simulated traction resistance were 14.4 and 12.2 N, respectively, with a relative error of 15%, where the simulated soil disturbance area was 2137.2 cm2 when the ditching depth was 50 mm and the forward velocity was 0.6m/s. When the ditching depth was 30mm and the forward speed was 1.2 m/s, the standard deviation of fertilizer discharge was 0.2427 g/s, the relative error to the maximum fertilizer discharge was 1.42%, and the relative error between the ditching depth and the fertilization depth was 4.4%, according to the soil bin performance test. When the ditching depth was 50 mm and the forward speed was 0.6 m/s, the standard deviation of fertilizer discharge was 0.479 6 g/s, the relative error to the maximum fertilizer discharge was 2.13%, and the relative error between the ditching depth and the fertilization depth was 2.1%. The finding can serve as promising guidance for the application of side-deep fertilization of liquid fertilizer in paddy fields.

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