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Open Access Issue
Research progress on microwave absorption properties of soft magnetic alloys and their composites
Journal of Aeronautical Materials 2026, 46(5/6): 196-208
Published: 15 June 2026
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Soft magnetic alloys exhibit significant potential for applications in electromagnetic wave absorption in the gigahertz frequency band, owing to their advantages such as high saturation magnetization, excellent permeability, diverse microwave attenuation mechanisms, and flexibly tunable electromagnetic parameters. This paper provides a review of the research progress on soft magnetic alloys and their composites in the field of microwave absorption over the past five years. The methods for modulating the performance of soft magnetic alloy-based microwave absorbers are summarized, primarily including composition optimization, elemental doping and post-treatment processing, and the effects of these methods on electromagnetic parameters and microwave absorption performance are analyzed. Subsequently, the synergistic effects of incorporating hard magnetic materials, dielectric materials and insulating materials with soft magnetic alloys on enhancing microwave absorption performance are mainly discussed. Then, the auxiliary role of machine learning in the development of soft magnetic microwave absorbing materials is introduced. In summary, the development of soft magnetic alloys and their composites exhibits a clear trend toward diversification in material systems, preparation methods and morphological design. Looking forward, the deep integration of material experimentation, performance simulation and machine learning is expected to significantly accelerate the efficient development of microwave-absorbing materials in this field.

Open Access Issue
Preparation of Al2O3-Ti3SiC2 agglomerated powder for plasma spraying
Journal of Aeronautical Materials 2025, 45(4): 27-36
Published: 01 August 2025
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High-temperature microwave-absorbing materials play a crucial role in enhancing the stealth capabilities of hot-end components in advanced warplanes. Among them, Al2O3 and Ti3SiC2 have a wide range of applications in this field. However, the two powders have poor fluidity after physical mixing, which makes them difficult to use directly for plasma spraying, so secondary granulation is required. In this research, agglomerated powders composed of Al2O3 and Ti3SiC2 are successfully prepared using centrifugal spray drying. The study indicates the influence of various factors, including slurry solid content, PVA solution content, spray disk rotational speed, inlet air temperature, and outlet air temperature, on the morphology, surface roughness, and particle size distribution of the agglomerated powders.The results show that optimizing the content of solid and PVA in the slurry is beneficial to improve the sphericity and surface roughness of the powder, controlling the rotational speed of the spray disk can effectively control the particle size distribution of the powder, and a reasonable inlet/outlet temperature will help to further improvement of the sphericity of the powder. Optimal conditions for producing high-quality agglomerated powders are: 60% solid content, 3% PVA solution content, a spray disk rotational speed of 40 r·min−1, an inlet air temperature of 250 ℃, and an outlet air temperature of 130 ℃. Under these conditions, the agglomerated powders exhibit high sphericity, low surface roughness, a bulk density of 1.92 g·cm−3, a fluidity of 37.1 s/50 g, and a tightly concentrated particle size distribution(D10 = 30.1 μm, D50 = 56.7 μm, and D90 = 90.1 μm). These powders, obtained through this method, can be directly utilized in plasma spraying and are suitable for large-scale production, thereby holding significant promise for the research and development of high-temperature wave-absorbing materials based on Al2O3 and Ti3SiC2.

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