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Reactively-sputtered ZnSnO buffer layer optimizes energy band alignment for efficient Cd-free kesterite solar cells
Nano Research 2025, 18(11): 94907844
Published: 14 October 2025
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The efficiency of Cu2ZnSnS4 (CZTS) solar cells is limited due to interfacial band misalignment and severe non-radiative recombination. ZnSnO (ZTO) is a promising Cd-free buffer layer, offering a potential for favorable band alignment with CZTS absorber. Here, we demonstrate that optimizing the temperature-dependent deposition during reactive magnetron sputtering significantly promotes elemental interdiffusion. For the proposed CZTS/ZTO interface, a favorable “spike-like” band alignment is achieved, effectively enhancing the carrier transport efficiency and reducing the interfacial defect density. Furthermore, Zn diffusion mitigates CuZn (that is, copper atoms sit at sites normally occupied by zinc atoms) antisite defects, reducing the non-radiative recombination and improving the absorber quality. Finally, the champion device achieved the highest power conversion efficiency (PCE) of 10.90% by sputtering ZTO as buffer layer in CZTS solar cell so far, with a high open circuit voltage (VOC) of 740 mV and a fill factor (FF) of 61.79%. This strategy highlights the potential of sputtered ZTO as a scalable and eco-friendly buffer layer for Cd-free CZTS solar cells.

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