Due to the significant differences in the formation temperature and crystal structure between the primary α-Mg and eutectic β-Mg17Al12, it is a great challenge to achieve simultaneous refinement of the primary and eutectic phases in Mg-Al based alloys via heterogeneous nucleation. Surprisingly, we found that the α-Mg and β-Mg17Al12 in the AZ80 alloy can be simultaneously refined after 0.2 wt.% Sm addition, with the grain size decreasing from ∼217 ± 15 µm to ∼170 ± 10 µm and the β-Mg17Al12 morphology changing from a typical continuous network to a nod-like or spherical structure. The simultaneous refinement mechanism is investigated through solidification simulation, transmission electron microscopy (TEM), and differential thermal analysis (DTA). In the AZ80-0.2Sm alloy, many Al8Mn4Sm particles can be observed near the center of the α-Mg grains or inside the β-Mg17Al12. Crystallographic calculations further reveal that the Al8Mn4Sm has good crystallographic matching with both the α-Mg and β-Mg17Al12, so it possesses the potency to serve as heterogeneous nucleation sites for both phases. The promoted heterogeneous nucleation on the Al8Mn4Sm decreases the undercooling required by the nucleation of the primary and eutectic phases, which enhances the heterogeneous nucleation rate, thus causing the simultaneous refinement of the α-Mg and β-Mg17Al12. The orientation relationships between the Al8Mn4Sm and Mg/Mg17Al12 are identified, which are [
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Open Access
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Journal of Magnesium and Alloys 2023, 11(1): 348-360
Published: 20 December 2022
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