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Advances in CO2 electroreduction to ethylene over Cu-based catalysts in membrane electrode assembly
Nano Research 2025, 18(9): 94907613
Published: 25 August 2025
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The electrochemical CO2 reduction reaction (CO2RR) is a promising approach for converting CO2 into valuable chemicals and promoting carbon cycling. Among the products of CO2RR, ethylene (C2H4), as a crucial chemical feedstock, holds significant market demand and economic value. The design of an electrolyte-free cathode in membrane electrode assemblies (MEAs) can effectively mitigate mass transfer limitations, reduce ohmic losses, and enhance interfacial efficiency, thereby significantly improving current density and product selectivity. The integration of copper-based catalysts into MEAs is considered a promising strategy for the industrial-scale production of C2H4 via CO2RR. However, comprehensive reviews on the application of copper-based catalysts in MEAs for CO2RR to C2H4 remain limited, particularly regarding systematic analyses of catalyst design strategies, optimization of MEA components and operating conditions, and MEA device configurations. This review systematically summarizes the latest research progress on copper-based catalysts in MEAs for CO2RR to C2H4. Firstly, the reaction mechanism of CO2RR to C2H4 was summarized and the role of intermediate adsorption regulation was highlighted in MEA systems. Secondly, strategies applied to optimize ethylene production using copper-based catalysts in MEAs were also summarized accordingly. Next, the influence of components, operational conditions, and device design for MEA was discussed. Finally, the opportunities and challenges of using copper-based catalysts in MEAs for C2H4 production were outlined. This review aims to provide insights and inspire further research efforts toward optimizing the performance of CO2RR to C2H4 in MEAs.

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