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Design of the filling device for citrus seedling pot based on turnover box
International Journal of Agricultural and Biological Engineering 2025, 18(3): 97-104
Published: 30 June 2025
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In China, soft plastic pots are the predominant container used for the cultivation of citrus seedlings. However, due to their soft characteristics, manual operation is the primary method of pot filling and placement, which significantly impedes production efficiency. In order to resolve this issue, a solution for filling citrus seedling pots based on a turnover box was proposed. By analyzing the movement status of the turnover box unloading mechanism, the length of each component was calculated, and the specific structure of the turnover box was designed. The substrate lifting rate of the conveyor belt was analyzed and the structural parameters of the lifting mechanism were determined. Through theoretical analysis of the substrate trajectory during the dispersion process, the inlet position of the splitter mechanism was determined, and the specific structure of the splitter mechanism was designed to control the uniformity of the substrate distribution. A seedling pot filling process simulation model was constructed using discrete element software. The operating parameters of the filling device were evaluated, and the filling effect was analyzed. The test prototype was processed and three loading tests were carried out. The results show that the prototype runs stably, with a loading time of 8 s for 16 pots. The unloading mechanism of the turnover box is reliable, and the seedling pots are neatly arranged after unloading. The maximum weight among the 16 pots in the turnover box is 2.00 kg, while the minimum weight is 1.88 kg. The mean weight is 1.94 kg, with a coefficient of variation of 2.47%. The excess substrate mass scraped on the turnover box is 0.83 kg, accounting for 2.67% of the total mass of the 16 pots. The prototype design is reasonable, with good filling uniformity and high efficiency. The research results can provide reference for the development and optimization of citrus seedling pot filling and transportation equipment in the future.

Issue
Wear resistance of the driving wheels of orchard conveyor with coating strengthening
Transactions of the Chinese Society of Agricultural Engineering 2024, 40(2): 176-186
Published: 31 January 2024
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Downloads:4

In response to address the issue of significant wear in the drive wheel groove within the rope wheel drive system of traction orchard transporters, resulting in traction slip failure, this study examines the wear resistance of the drive wheel in orchard transporters through the application of infiltration layer strengthening. Initially, the ANSYS software was utilized to investigate the relationship between the surface stress and strain of the drive wheel and its hardness. And the stress-strain law of the surface of the driving wheel rope slot was explored. The results showed that the maximum equivalent strain on the surface of the rope slot decreased with the increase of its hardness, which verifies the scientific basis of enhancing the wear resistance of the driving wheel by increasing the surface hardness of the rope slot. The thermal diffusion deposition (TD) technology was used to perform V and B coating strengthening treatment on the 45steel driving wheel. The structural characterization, mechanical properties, and friction and wear characteristics of the coating were compared and analyzed. Finally, the application performance of the strengthened driving wheel was tested using a transport machine simulation platform. The results showed that the thickness of the V and B layers is 20.9 and 97.3 μm respectively. Both are well bonded to the substrate, without obvious defects such as cracks or pores. Due to the formation of hard phases such as VCx and FexB in the coating, the hardness of the coating has been improved, with the hardness of the V and B coating reaching 22.08 and 13.45 GPa, respectively, which is 3-4 times higher than before treatment. Under dry friction, the surface friction coefficients of the V and B coating are 0.47 and 0.44, respectively, which are reduced by 19% and 24% compared to 45steel. And the average wear amount is reduced by 85% and 75% compared to 45steel, respectively. The friction and wear characteristics of the coating have been improved. The application performance test of the transport machine simulation bench showed that under dry friction, the average wear of the driving wheel after V and B coating treatment is reduced by 88% and 81% compared to 45steel respectively. Among them, the surface wear of the V coating driving wheel is the smallest, but the outer layer of the wire rope that matches it shows a phenomenon of wire breakage; Under oil lubrication friction, it decreased by 92% and 85% respectively compared to 45steel, and the wire rope showed no abnormalities. In summary, thermal diffusion V and B coating treatment can greatly improve the wear resistance of the driving wheel, in which the V coating has higher hardness and wear resistance, but in the application of real-time oil lubrication is required, more suitable for meeting the regular maintenance conditions of the drive wheel for strengthening. V and B coating’s wear resistance has been reduced, but can be used in dry friction, more suitable for the field and mountainous environments can not meet the lubrication of the drive wheel for strengthening. The results of this study can provide feasible technical solutions for improving the wear resistance of the driving wheels of the traction orchard conveyor.

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