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High-Temperature Treated Rock Breaking Study of PDC Teeth Assisting with High Pressure CO2 Jetting
Chinese Journal of Underground Space and Engineering 2023, 19(6): 1841-1850
Published: 01 December 2023
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Oil and gas resources in deep and ultra-deep strata are taking up an increasing proportion in China’s energy development. Underbalanced gas or foam drilling has a better effect, but the problem of rock breakage after high temperature damage in drilling around deep oil and gas wells is particularly prominent. In order to analyze the cutting force of high-temperature rock broken by CO2 gas jet and PDC teeth in high-temperature well, the mechanical properties of rock after high-temperature damage were tested by uniaxial compression and Brazil splitting test. The rock test after high temperature damage was carried out on the rock breaking system of high pressure CO2 jet and PDC gear cutting. The test results of mechanical properties show that with the increase of heating temperature, the tensile strength of sandstone decreases first and then increases sharply, and the compressive strength decreases first and then increases. The correlation analysis between cutting force and rock mechanical parameters shows that the elastic modulus of rock has strong correlation with cutting force. Combined with the experimental results of rock crushing, it is shown that the high pressure CO2 jet can pre-strike the rock, and the jet can enhance the cuttings migration before the tooth and the cuttings discharge behind the tooth, which can significantly reduce the resistance of the cutter and reduce the cutting force required for rock crushing. Further study rocks heating temperature, nozzle diameter and jet pressure condition parameters, when the fluid pressure, nozzle diameter and jetting temperature are 20 MPa, 2 mm and 45 ℃, respectively, the jet has good impact on sandstone and rock carrying effect, and the cutting force is small, which is conductive to rock breaking. This study has important guiding significance for guiding the gas drilling technology of high temperature wells and the research and development of matching bits.

Open Access Original Paper Issue
Rock breakage and temperature rising of rock cutting after high-temperature treatment
Petroleum Science 2025, 22(3): 1289-1306
Published: 14 February 2025
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Geothermal energy is a clean and ecologically friendly energy source with significant potential. The temperature variations between the Polycrystalline Diamond Compact (PDC) cutter and the rock of the reservoir are the key factors affecting the cutting performance when drilling through formations with thermally damaged rock. To better investigate the temperature rise, a series of rock samples treated at high temperatures (9–300 ℃) were broken with a PDC cutter. The performance of the PDC cutter on these samples was studied using cutting force sensors, high-speed photography, and the thermal infrared imager. Based on the experimental data, a new cutting force evaluation parameter, η, is suggested. The link between the cutting force and rock properties is discussed in detail. The present results indicate that the average cutting force of high-temperature-treated granite is 3–5 times that of the thermally damaged sandstone. Furthermore, a critical temperature for thermal damage has been identified in granite cutting at 100–200 ℃ and in sandstone at 100 ℃. This corresponds to the temperature at which interlayer water loss and thermal crack closure occur. The results also indicate that when the treatment temperature exceeds the critical threshold, both the cutting force and temperature rise exhibit more significant changes with increasing temperature. Additionally, the maximum temperature of the PDC cutter during granite cutting can reach 47.6 ℃, which is almost 34 ℃ higher than that of sandstone. Regarding debris size, granite is much less sensitive to the treatment temperature, showing only slight changes in debris size compared to sandstone as the treatment temperature increases. The increasing cutter-rock interface area can significantly reduce frictional heat generation while increasing the cutting force and enhancing the temperature rise. The parameter valuation of the newly defined parameter η, which is related to frictional heating, shows that the capacity of the thermal generation and the heat transfer change as the temperature rises at the cutter-rock interface. At last, the correlation analysis indicates that the cutting force of sandstone and granite is highly correlated with σt2/σc, E/σc and σt. This study serves as a theoretical support and technical guidance for cutting hot dry rock (HDR), which is of great significance to HDR drilling.

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