The age-hardening behavior and precipitation evolution of an isothermal aged Mg−5Sm−0.6Zn−0.5Zr (wt.%) alloy have been systematically investigated by means of transmission electron microscopy (TEM) and atomic-resolution high-angle annular dark field scanning transmission electron microscopy (HAADF-STEM). The Vickers hardness of the present alloy increases first and then decreases with ageing time. The sample aged at 200 ℃ for 10 h exhibits a peak-hardness of 90.5 HV. In addition to the dominant β₀^′ precipitate (orthorhombic, a = 0.642 nm, b = 3.336 nm and c = 0.521 nm) formed on {11-20}α planes, a certain number of γ ” precipitate (hexagonal, a = 0.556 nm and c = 0.431 nm) formed on basal planes are also observed in the peak-aged alloy. Significantly, the basal γ ” precipitate is more thermostable than prismatic β₀^′ precipitate in the present alloy. β₀^′ precipitates gradually coarsened and were even likely to transform into β₁ phase (face centered cubic, a = 0.73 nm) with the increase of ageing time, which accordingly led to a gradual decrease in number density of precipitates and finally resulted in the decreased hardness and mechanical property in the over-aged alloys.

This work reports an exceptional reversed yield strength asymmetry at room temperature for a rare-earth free magnesium alloy containing a mass of fine dispersed quasicrystal (I-phase) precipitates. Although exhibiting traditional basal texture, it owns an exceptional CYS/TYS as high as ~1.17. Electron back-scattered diffraction (EBSD) and transmission electron microscopy (TEM) examinations indicate pyramidal < c + a > and prismatic < c > dislocations plus tensile twinning being activated after immediate yielding in compression while basal and non-basal < a > dislocations in tension. I-phase particles transferred the concentrated stress by self-twinning to provide the driving force for tensile twin initiating in neighboring grains, thereby significantly increasing the critical resolved shear stress of tensile twinning to possibly the level of pyramidal < c + a > slip, finally leading to the dominance of pyramidal < c + a > slip plus tensile twinning in texture grains. This results in a higher contribution on yield strength by ~55 MPa in compression than in tension, which reasonably agrees with the experimental yield strength difference (~38 MPa). It can be concluded that I-phase particles influence deformation modes in tension and in compression, finally result in reversed yield strength asymmetry.

Instantaneous reactions of Al, Mn, Zn, Zr and Y with Ni by mixing the prepared Mg-8Al-0.4Mn, Mg-6Zn-2Y-0.5Zr and Mg-0.6Ni melts were investigated in this work to reveal the underlying mechanisms of their effects on the removal of Ni impurity. The results indicate three Ni-containing intermetallics, namely Al₄NiY, Al₄Ni(Y,Zr) and Al₃₁Ni₂Mn₆. The former two phases present lath-like and have a relatively larger size (> 20 µm in length) than the latest one which is granular with the diameter of ~120 nm. This illustrates that Al and Y(/Zr) can efficiently remove Ni by forming Al₄NiY or Al₄Ni(Y,Zr) which would precipitate to the bottom of the melt. Furthermore, adding Y into Mg-Al based alloys can simultaneously remove Fe and Ni, which contributes their excellent corrosion resistance. Finally, this paper proposes two methods helped to efficiently remove Ni for both Mg-Al based alloys and Al-free Mg alloys, and both of them are also benefit to improve alloys’ strength.