Compared with single-component systems, high-entropy boride (HEB) coatings exhibit superior oxidation resistance and ablation performance, yet the role of the high-entropy solid solution remains unclear. In this study, (Ti1/4Zr1/4Hf1/4Ta1/4)B2 HEB coatings and mixed single-component boride (MIX) coatings were compared using air plasma ablation experiments and first-principles calculations to reveal the initial oxidation and product evolution. HEB coatings show slightly lower oxidative weight gain but a nearly 50% lower linear ablation rate than MIX coatings. Their oxidation products are dense, continuous multicomponent oxide solid solutions, whereas MIX coatings form mixtures of discrete single-component oxides. Calculations indicate that oxygen adsorption is slightly inhibited in the high-entropy system and that oxidation proceeds sequentially among constituent elements before forming multicomponent oxide solid solutions at high temperature. These dense oxide layers possess enhanced structural continuity and resistance to gas-flow erosion, accounting for the improved ablation performance. The results demonstrate that the high-entropy solid-solution structure facilitates the formation of stable protective oxide layers and thereby improves coating performance in ultrahigh-temperature environments. This study highlights the crucial role of high-entropy solid solutions in enhancing ultrahigh-temperature boride coating performance and offers guidance for their design and application.
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Open Access
Research Article
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High-entropy borides (HEBs) are unable to serve in environments above 1800 °C because of their poor oxidation resistance, which severely limits the application of these materials in ultra-high temperature environments. To solve this problem, a series of HEBs with different ratios of metal elements were designed and prepared in this work, and their oxidation behavior above 1800 °C was investigated. The results showed that non-equimolar HEBs possessed excellent oxidation ablation resistance relative to equimolar HEBs. The oxidized surface of (Zr1/4Hf1/4Ta1/4Ti1/4)B2 formed craters due to excessive liquid products and violent volatilization, while (Hf4/5Zr1/15Ta1/15Ti1/15)B2 formed a dense oxide layer after oxidation, which had the best antioxidant performance. The content and type of different metal elements significantly affect the oxidative behavior and products, and the ratio of liquid oxidation products plays a critical role in the antioxidant ability. An appropriate amount of liquid that fills the pores of the solid not only better blocks the diffusion channels of oxygen but also promotes the densification of the oxide layer through flow mass transfer. The oxidation of HEBs to generate corresponding high-entropy oxides avoids thermal mismatch between different oxides, reduces cracks and thermal stresses caused by phase transitions or grain growth, and further promotes the formation of a dense scale. This work provides a first look at the oxidation behaviors of non-equimolar HEBs in an ultra-high-temperature environment and proposes guiding rules for the design of HEB components (limiting the ratio of liquid oxidation products to the range of 10–27 mol%).
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