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Open Access Research Article Issue
Calendar aging of silicon pouch cells: In-situ ultrasound analysis and polymer electrolyte interfacial engineering
Nano Research 2026, 19(8): 94908634
Published: 24 June 2026
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Silicon-based anodes, as key high-energy-density anode materials for lithium-ion batteries, face limitations in practical application due to long-term calendar aging. This study systematically investigates the calendar aging behavior of commercial pouch cells with varying silicon oxide (SiOx) contents under storage conditions of 100% state of charge (SOC) and 40 °C. Experimental results demonstrate that increasing SiOx content significantly in SiOx-graphite (SG) accelerates capacity degradation. The pouch cells with an anode capacity of 1000 mAh·g−1 (SG-1000) retained only 10% of their original capacity after 4 weeks of storage, while pure graphite (Gr) counterparts maintained 75%. By employing in-situ ultrasonic scanning technology, we achieved high-resolution, non-destructive visualization of internal gas evolution, confirming that SiOx particles intensify interfacial side reactions. Multiscale characterization reveals a unique “lithium migration-solid electrolyte interphase (SEI) destruction-side reaction” vicious cycle mechanism in SG anodes. The electrochemical potential difference between lithiated graphite and SiOx drives spontaneous lithium migration from graphite to SiOx particles, causing excessive volume expansion and repeated SEI rupture. This process is further exacerbated by the SiOx-promoted LiPF6 hydrolysis cycle, which generates HF and yields a porous, unstable interface. A polyurethane (PCL)-based polymer electrolyte (PCL-2-isocyanatoethyl methacrylate (IEM)) was developed via in-situ polymerization. This highly elastic polymer network effectively suppresses SiOx volume expansion and interrupts the Li+ migration pathways. Consequently, the capacity retention of SG-650 (1000 mAh·g−1) cells improved from 64% to 77%, with gassing effectively suppressed. This work provides critical insights into the calendar aging of SiOx-based anodes and offers a robust strategy for extending the life-cycle of high-energy-density pouch cells.

Open Access Research Article Issue
Kinetically tunable O vacancies in LiFePO4 for improved Li+/e conduction and high-rate cycling
Nano Research 2025, 18(8): 94907598
Published: 16 July 2025
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Lithium iron phosphate (LFP) offers excellent structural and performance stability derived from the (PO4)3− polyanionic structure, which is beneficial for long-term usage. However, this inherent stability also comes along with intrinsically poor ionic and electronic conductivities, which have been notoriously plaguing its high-rate performance and broader applications. Here, we present a gas-assisted transient synthesis (GATS, ~ 30 s) of LFP with controllable oxygen vacancies (Ov) for enhanced rate performance yet without sacrificing structural integrity or cycling stability. Benefited by the ultrafast heating and a higher synthesis temperature, we revealed that the LFP synthesis in GATS followed an interface reaction mechanism (rapid core shrinking) with a low activation energy (Ea), thus reducing the synthesis time from ~ 16.5 h in tube furnace heating (TFH, often nuclei-growth mechanism) to merely seconds. The optimized LFP sample demonstrates an 8-fold enhancement in ionic conductivity and a 12-fold increase in electronic conductivity compared to LFP obtained by TFH and attains exceptional cycling stability even at high rates of 10 C, as evidenced by a higher capacity retention of 93.8% (vs. 63.6% of commercial LFP) after 1000 cycles. Our strategy offers a kinetic pathway for rapid synthesis and structural engineering of LFP, thus unlocking its potential for broader energy storage applications.

Open Access Research Article Issue
Controlled hydrolysis of LiPF6-based electrolytes with trace dual-unsaturated additives for high-temperature lithium-ion pouch batteries
Nano Research 2025, 18(6): 94907475
Published: 09 June 2025
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Lithium-ion batteries (LIBs) have emerged as the predominant electrochemical energy storage devices in contemporary applications. However, the uncontrollable lithium (Li) plating on graphite (Gr) anodes and the structural deterioration of LiNi0.5Co0.2Mn0.3O2 (NCM523) cathodes in conventional carbonate electrolytes—particularly at high operating voltages and elevated temperatures—are the primary factors contributing to capacity decay and short circuits in LIBs. Herein, we elucidate the regulation of the lithium hexafluorophosphate (LiPF6) decomposition pathway with a 1.15 M LiPF6 by incorporating trace dual-unsaturated additives, 0.5 wt.% vinylene carbonate (VC) and 0.3 wt.% prop-1-ene-1,3-sultone (PES), resulting in LiF-enriched cathode electrolyte interphase and polymeric C–F and S–F species. The influences of the VC and PES serve to deactivate the Lewis acid phosphorus pentafluoride (PF5), thereby impeding the formation of the byproduct LixPOFy. Furthermore, the radical copolymerization of VC with PES through electrochemical initiation engenders a spatially adaptable polymeric solid electrolyte interphase on the Gr anode, significantly mitigating Li plating during cycling. Consequently, Gr|NCM523 pouch cells containing 0.5% VC and 0.3% PES additives exhibit a remarkable capacity retention of 97.54% after 500 cycles at 45 °C. This work offers a new insight into tuning the interphasial chemistry of anode/cathode at elevated temperatures through strategic dual-unsaturated electrolyte additives.

Review Issue
Advances and Challenges in Application of Ultrasound and Optical Fiber Technologies in Solid-State Batteries
Journal of the Chinese Ceramic Society 2025, 53(6): 1456-1468
Published: 29 May 2025
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With the increasing global demand for electric vehicles and large-scale energy storage systems, solid-state batteries (SSBs) have emerged as a promising alternative to conventional lithium-ion batteries due to their enhanced safety and energy density. The rigid nature of solid-state electrolytes (SSEs) allows SSBs to avoid flammable liquid electrolytes and minimize the risk of thermal runaway. However, the complexity of solid–solid interfaces, the growth of lithium dendrites, and poor interfacial contact during battery operation pose significant challenges to their performance and longevity. Understanding these internal phenomena in real time thus becomes a critical research priority.

Ultrasound and optical fiber sensing technologies are increasingly recognized as effective tools for in-situ, non-destructive, and real-time monitoring of internal battery behaviors. Compared with conventional electrochemical and spectroscopic methods, these techniques provide unique advantages in terms of spatial resolution, penetration depth, and multiparameter detection. This review outlines the fundamental principles, technological advancements, and practical applications of both ultrasound and optical fiber sensors in the context of solid-state batteries.

Ultrasound technology utilizes high-frequency mechanical waves to analyze internal structural changes. Some parameters such as acoustic impedance, attenuation, and time-of-flight (ToF) provide valuable insights into material density, elastic modulus, and crack formation. These features allow ultrasound to dynamically evaluate gas evolution, pore formation, and interfacial degradation within batteries. For instance, customized ultrasonic imaging systems are developed to detect gas generation rates and interfacial contact loss in SSEs, enabling accurate assessments of degradation mechanisms. Research from our group indicates that ultrasound can effectively distinguish between chemical passivation and physical delamination at the electrode–electrolyte interface and track the impact of polymer cross-linking on interface uniformity during in-situ polymerization.

Optical fiber sensing, especially fiber Bragg grating (FBG) technology, offers a high sensitivity to strain and temperature, making it well-suited for harsh battery environments. Embedded within cells, FBG sensors enable real-time monitoring of stress evolution and thermal distribution across electrodes and interfaces. Their immunity to electromagnetic interference, compact form factor, and low cost enhance their applicability in sealed battery systems. FBG sensors can effectively decouple strain and temperature responses via analyzing wavelength shifts induced by mechanical or thermal stimuli. Advanced designs, such as micro-FBGs with reduced diameters, further improve integration with battery components, minimizing interference with electrochemical performance. Beyond mechanical and interfacial diagnostics, these sensing technologies also allow for monitoring of key physicochemical parameters like internal temperature gradients, refractive index changes, and byproduct formation through distributed optical networks and acoustic mapping. Recent developments on lab-on-fiber platforms, which integrate Raman scattering and near-infrared spectroscopy with structural sensing, offer a multimodal approach for revealing degradation mechanisms and supporting real-time diagnostics in solid-state batteries.

As emerging in-situ monitoring technologies, ultrasound and optical fiber sensing have significant advantages over conventional battery characterization methods. Ultrasound provides a non-destructive, efficient, and cost-effective means to sensitively detect internal pore evolution, gas generation, and electrolyte wetting, addressing limitations in penetration depth and response speed of conventional techniques. Optical fiber sensing enables real-time monitoring of structural phase transitions, ion migration, and stress distribution within batteries, with intense electromagnetic immunity, low cost, and flexible integration-particularly suited for long-term in-situ monitoring of sealed battery systems. While many reviews focus on the application of these techniques in lithium-ion batteries, their use in solid-state batteries remains relatively underexplored. This review systematically represents recent development and application of ultrasound and optical fiber sensing technologies to solid-state batteries from three perspectives, i.e., interfacial behavior, mechanical properties, and physicochemical characteristics. It also summarizes relevant work conducted by our research team and discusses future integration with intelligent battery systems, highlighting key opportunities and remaining challenges.

Summary and prospects

Ultrasound and optical fiber sensing technologies are poised to play a transformative role in the next generation of battery diagnostics. Their unique ability to perform high-resolution, real-time, and multi-physics monitoring of internal battery phenomena represents a significant advancement over conventional diagnostic approaches. These sensing techniques offer some possibilities for tracking complex degradation mechanisms and enabling proactive battery management strategies. Despite the notable progress achieved in recent years, several critical technical challenges persist. First, signal decoupling in complex environments, in which multiple physical processes such as gas evolution, crack propagation, and stress accumulation occur simultaneously, remains a considerable obstacle. Distinguishing these overlapping signals requires advanced data processing and modeling techniques. Second, the development on integrated, multi-sensor platforms that combine ultrasound, fiber–optic, and electrochemical sensors is still at a nascent stage. Such hybrid systems have a potential to provide more comprehensive and cross-validated data but require further innovation in sensor compatibility and system integration. Third, translating lab-scale sensing systems into practical applications for large-format battery packs demands further progress in miniaturization, cost-effectiveness, and long-term operational stability under dynamic conditions. Future research efforts should focus on three pivotal areas. At the interface level, there is a pressing need to develop multi-parameter sensing systems capable of simultaneously capturing interfacial gas release, contact resistance changes, and local stress distribution. At the mechanical level, high-resolution ultrasonic imaging combined with distributed optical fiber networks can enable real-time, spatially resolved tracking of crack initiation and propagation from micro-scale to macro-scale. At the physicochemical level, integrating spectroscopic methods such as Raman or near-infrared spectroscopy-with ultrasound and optical fiber sensing can unlock deeper insights into phase transitions, compositional changes, and side reactions. Solid-state batteries can achieve real-time diagnostics and early fault detection via utilizing advanced sensing data intelligence and material innovations, accelerating their path to reliable commercial deployment.

Open Access Research paper Issue
Synergistic functional additives on cycling performance of silicon-carbon composite anode in pouch cells
Journal of Materiomics 2025, 11(4)
Published: 25 September 2024
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With increasing application demands of electronics and electric vehicles, the energy density of lithiumion batteries (LIBs) is expected to be higher and higher. The silicon-based anode materials have triggered global research interest due to low operating voltage and high specific capacity. However, for the Si-based anode, the large volume change during cycling causes cracking and pulverization of Si particles, leading to the sluggish kinetics and poor cycle life. In this work, fluoroethylene carbonate (FEC) and lithium bis(fluorosulfonyl)imide (LiFSI) are used as synergistic functional additives to enhance the performance of silicon–carbon (Si–C) composite anode in pouch cell. The properties of solid electrolyte interphase (SEI) formed on the surface of Si–C composite anode have been systematically investigated. The images of different electrolytes infiltration and gas production after formation are analyzed with ultrasonic transmission scanning technique. DFT calculations are used to illustrate the mechanism. All date collection is at pouch cell level, which is more persuasive.

Research Article Issue
Electronegativity-Induced Single-Ion Conducting Polymer Electrolyte for Solid-State Lithium Batteries
Energy & Environmental Materials 2023, 6(4)
Published: 01 May 2022
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The application of solid polymer electrolytes (SPEs) is severely impeded by the insufficient ionic conductivity and low Li+ transference numbers (tLi+). Here, we report an iodine-driven strategy to address both the two long-standing issues of SPEs simultaneously. Electronegative iodine-containing groups introduced on polymer chains effectively attract Li+ ions, facilitate Li+ transport, and promote the dissociation of Li salts. Meanwhile, iodine is also favorable to alleviate the strong O−Li+ coordination through a Lewis acid–base interaction, further improving the ionic conductivity and tLi+. As a proof of concept, an iodinated single-ion conducting polymer electrolyte (IPE) demonstrates a high ionic conductivity of 0.93 mS cm−1 and a high tLi+ of 0.86 at 25 °C, which is among the best results ever reported for SPEs. Moreover, symmetric Li/Li cells with IPE achieve a long-term stability over 2600 h through the in-situ formed LiF-rich interphase. As a result, Li−S battery with IPE maintains a high capacity of 623.7 mAh g−1 over 300 cycles with an average Coulombic efficiency of 99%. When matched with intercalation cathode chemistries, Li/IPE/LiFePO4 and Li/IPE/LiNi0.8Mn0.1Co0.1O2 solid-state batteries also deliver high-capacity retentions of 95% and 97% at 0.2 C after 120 cycles, respectively.

Open Access Research Article Issue
Chiral nanocomposite of sulfobutyl ether-β-cyclodextrin embedded in carbon nanofibers for enantioselective electrochemical discrimination of amlodipine, metoprolol and clenbuterol enantiomers
Journal of Materiomics 2021, 7(2): 226-235
Published: 24 September 2020
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A highly sensitive and selective electrochemical chiral sensor was developed based on the competitive supramolecular interaction of carbon nanofibers (CNFs) embedded sulfobutyl ether-β-cyclodextrin (SBE-β-CD) with optically active cationic drugs at glassy carbon electrode (GCE). The difference in intermolecular hydrogen bonding/stability constant/enantioselectivity coefficient and Gibbs free energy of anionic host SBE-β-CD with enantiomers of amlodipine (R-/S-AML), clenbuterol (R-/S-CBL) and metoprolol (R-/S-MET) as a guest paved the way for efficient discrimination. The proposed sensing platform (CNFs-SBE-β-CD/GCE) could recognize the aforementioned enantiomers based on the discernible difference of peak potential (S/R-AML (ΔEp = 135 mV), R/S-MET (ΔEp = 99 mV) and R/S-CBL (ΔEp = 111 mV). The binding mechanisms and thermodynamic study of the enantiospecific behavior have been investigated using the host-guest chemistry approach inside the nanocavity and results suggest that S-AML, R-MET, and R-CBL show stronger stability constants than their antipodes. Formation of the diastereomeric complex was taken as a measure of enantioselectivity and experimental results indicated that anionic SBE-β-CD is a better chiral ligand than neutral cyclodextrins. The fabricated sensor could be a useful low-cost electrochemical tool for molecular recognition of a variety of cationic species not only of drugs but also from other sources.

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