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Evolution of Interface Performance of Longitudinal Ballastless Track Under Temperature Load After Embedded Steel Bars
Journal of South China University of Technology (Natural Science Edition) 2023, 51(8): 21-31
Published: 25 August 2023
Abstract PDF (8.2 MB) Collect
Downloads:7

In order to clarify the performance evolution of the interlayer interface of the longitudinal slab ballastless track under the temperature load, this study carried out the mechanical and fatigue performance tests of the interface after embedded steel bars of the composite specimen, and the load spectrum was generated by combining the temperature field monitoring data of the track slab on site. The spatial refined finite element model of ballastless track considering the whole process of interface damage was established and the stress state and damage characteristics of the interface between the lower layers under adverse temperature load were analyzed. The concept of initial temperature load of interface damage was introduced. The change in temperature load at the onset of damage at the interlayer interface after embedded steel bars was calculated and the evolution of debonding risk time after structural performance degradation was clarified. The results show that bearing capacity of the interlayer interface embedded with steel bar is significantly improved. The critical debonding failure displacement and the maximum load are increased by 76.38% and 153.41% respectively, and the fatigue performance is better, indicating that it is feasible to reduce the risk of interfacial debonding of ballastless track through embedding steel bars. The anchoring of embedded steel bars can not fundamentally limit the transmission of temperature force in the ballastless track and the damage suppression effect at the boundary of the slab is limited. It is easy to cause hidden damage near the reinforcement planting hole and the maximum damage value can reach 0.944. With the increase of service life,the initial temperature load that causes the initial damage of the interlayer interface decreases continuously. The safe temperature change range of good bonding state of the interface is reduced from 30.3 ℃ to 16.3 ℃. The number of days with possible interface damage risk is increased by 64.29% and the interlayer interface may have been damaged before extreme weather occurs. The railway department needs to adjust the temperature range of the concerned board based on the actual development of line diseases, and dynamically adjust the setting standards for maintenance thresholds.

Issue
Influence of the initial state of the track structure on the track–interlayer interface under high-temperature load
Experimental Technology and Management 2025, 42(4): 42-47
Published: 20 April 2025
Abstract PDF (5.3 MB) Collect
Downloads:2
[Objective]

CRTS Ⅲ slab ballastless track is a high-speed railway track structure with completely independent intellectual property rights in China. The use of this type of track structure reduces the risk of high-temperature seam disease at the weak position of the track–interlayer interface to a certain extent. Because of the objective difference between the initial state and the design theory state of the ballastless track structure after construction, the influence of the initial state difference change on the service performance of the interface between the layers of the track structure during the operating period needs to be investigated.

[Methods]

Based on the concrete rebound test, the mechanical state of each layer of the CRTS Ⅲ slab ballastless track was tested. Based on the measured values of the concrete strength of each component of the track structure, the initial difference deviation of the track structure is quantified. Based on the initial difference quantitative data of the track structure and the high-temperature monitoring data of the track slab surface, combined with the ANSYS general finite element software, the spatial simulation analysis model test of the CRTS Ⅲ slab ballastless track was designed. Moreover, the influence of the initial state difference change on the service performance of the track–interlayer interface of the track structure during the operating period was analyzed.

[Results]

The sampling test results of the initial mechanical state of each layer of the track structure after construction showed that, on the new unoperated line, the measured values of the concrete strength of the track slab and the self-compacting concrete layer have an initial difference deviation of −1.30%–7.42% and −9.98%–2.79%, respectively, compared with the design values. Combined with the initial difference quantitative data, the spatial simulation analysis test model of the CRTS Ⅲ slab ballastless track is established. The analysis results showed a deviation from the original design intention, which will not be conducive to the bonding of the interface. Especially when the strength of the self-compacting concrete is high, the transfer of interlayer temperature force is limited, and the interface damage area increases by 95.65% under adverse load.

[Conclusions]

The deviation between the initial state of the track structure after construction and the original intention of the design cannot be avoided, which leads to the unfavorable bonding of the interface. The high strength of the self-compacting concrete should be avoided during construction, and different from other ballastless track structures, gap disease at the edge of the slab can be easily induced. For the maintenance and repair work of the CRTS Ⅲ slab ballastless track during the operating period, the idea should be adjusted to supplement and check the service status of the track–interlayer interface corresponding to the limit block.

Issue
Experimental design of the flexural stiffness attenuation of track slabs under fatigue load
Experimental Technology and Management 2024, 41(9): 41-46
Published: 20 September 2024
Abstract PDF (11.5 MB) Collect
Downloads:7
[Objective]

A ballastless track slab in service is repeatedly subjected to multiple cyclic loads, thereby becoming prone to issues such as decreased structural load-bearing capacity and fatigue failure under such conditions. These problems can seriously endanger the safety of train operations. Therefore, the remaining load-bearing capacity of track panels must be quantitatively characterized under service conditions.

[Methods]

Based on the theory of concrete plastic damage, experiments and analyses were conducted to assess the actual damage to track slabs. Using the temperature field of the track slab and the monitoring data of the wheel-rail force, a load spectrum was fitted to design a fatigue test under the coupling effect of temperature and dynamic load. A rigid cushion block with reasonable stiffness was arranged at the lower end of a prefabricated steel beam according to load requirements, which was used to ensure that the vertical load of the testing machine could be evenly distributed to the point of action of the track slab. Four-point bending and tensile tests were conducted on the track slab to obtain residual deformation and mid-span deflection at different stages. The evolution characteristics of plastic damage and bending bearing capacity under fatigue loads were quantified.

[Results]

The study found that multifield coupled fatigue effects cause plastic damage to the ballastless track slab, leading to continuous deterioration in its bending bearing capacity. After unloading, the mid-span of the track slab could not return to its original position, indicating some residual deformation. As the number of coupled load cycles increased, both the residual deformation and mid-span deflection of the track slab showed an upward trend. This indicates that internal damage within the track slab is gradually intensifying, leading to a decrease in overall bending resistance. After coupling with cyclic loads, the residual deformation of the track slab at mid-span increased from 0.048 mm to 0.051 mm, marking a 6.25% increase compared to the initial residual deformation. The mid-span deflection of the track plate increased from 1.645 mm to 1.766 mm, which is a 7.36% increase compared to the initial displacement. These changes indicate a 6.85% decrease in the overall bending bearing capacity of the track slab.

[Conclusions]

The residual plastic deformation of the track slab serves as a macroscopic characterization of internal damage. The gradual increase in plastic deformation with the number of load cycles indicates a deterioration in the actual load-bearing performance of the track slab. The increasing mid-span deflection further confirms the degradation of the actual bending bearing capacity. The overall performance deterioration of the track slab under service conditions would inevitably lead to changes in structural stress and deformation characteristics. In actual maintenance and repair, special attention should be paid to the actual state of weak positions in the ballastless track slab, and reasonable reinforcement measures should be adopted.

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