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Research Progress of Novel Ferroelectric Glass-Ceramics in Dielectric Energy Storage
Journal of Ceramics 2025, 46(2): 231-247
Published: 01 April 2025
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Significance

Ferroelectric glass-ceramics, due to their excellent dielectric properties, high-temperature stability, and rapid charge-discharge capabilities, have strong potential for dielectric energy storage applications. These materials exhibit a unique combination of high energy density and the ability to withstand extreme operating conditions, making them indispensable in lightweight and miniaturized electronic devices, such as capacitors, sensors and piezoelectric devices. By combining the processability of glass with the electrical advantages of ceramics, ferroelectric glass-ceramics address the growing demand for high-performance energy storage systems in a wide range of applications, from consumer electronics to renewable energy storage. As the world continues to focus on energy efficiency and environmental sustainability, ferroelectric glass-ceramics stand out for their potential to support the development of advanced energy storage solutions. Their ability to deliver both high energy density and reliability, coupled with their adaptability to various manufacturing methods, makes them key to overcoming current limitations in energy storage technologies. The global push for more environmentally friendly materials, particularly the need to replace lead-based systems with lead-free alternatives, has accelerated the search for ferroelectric materials that meet both performance and sustainability criteria.

Progress

Recent advancements in ferroelectric glass-ceramics have focused on optimizing their composition, microstructure and preparation methods to enhance energy storage performance. Two prominent systems, niobate-based and titanate-based materials, have been extensively studied for their favorable dielectric and energy storage properties. Niobate-based glass-ceramics, such as those derived from SrO-BaO-Nb2O5, exhibit high breakdown strength and low dielectric loss, making them ideal for high-frequency applications. These materials have demonstrated superior energy storage densities, particularly in high-power applications that require rapid charge-discharge cycles. For example, SrO-BaO-Nb2O5-based systems have achieved energy densities above 17 J·cm−3, making them suitable for power capacitors and other energy-intensive systems. Titanate-based glass-ceramics, including BaTiO3 and its derivatives, are noted for their high dielectric constants and tunable properties. These materials are widely used in capacitors and high-frequency circuits, due to their ability to achieve large capacitance values. Advances in doping strategies, such as incorporating rare-earth elements, have been particularly beneficial in improving the breakdown strength and polarization characteristics of these systems. By enhancing their dielectric properties, titanate-based glass-ceramics can be optimized for use in both high-energy and high-power applications. However, challenges remain in maintaining a balance between dielectric constant and breakdown strength, particularly when incorporating with glass additives. In addition to material composition, advancements in preparation methods have played a crucial role in improving the performance of ferroelectric glass-ceramics. The melting method, a conventional technique, allows for the production of highly homogeneous materials but requires precise temperature control, which can be difficult to maintain at large scales. The sintering method, while cost-effective and scalable, often leads to issues with structural homogeneity, limiting its applicability for certain high-performance applications. In contrast, sol-gel method offers exceptional control over the materials microstructure, enabling the production of high-purity nanomaterials at lower temperatures. However, this process is more time-consuming and complex, making it less suitable for large-scale production. Recent research has also focused on the role of ferroelectric glass-ceramics as additives in traditional ceramics. By incorporating specific glass systems, such as B2O3-SiO2 or PbO-SiO2, into ceramic matrices, the breakdown strength and energy density of these materials can be significantly improved. Additionally, the reduced sintering temperatures associated with glass additives make them an energy-efficient alternative for manufacturing ferroelectric ceramics. This strategy has shown great potential in enhancing the performance of traditional ceramics used in energy storage devices.

Conclusions and Prospects

Ferroelectric glass-ceramics have shown immense potential in addressing the demands of high-performance energy storage devices. Their combination of high energy density, excellent dielectric properties and thermal stability positions them as key candidates for use in energy storage systems that require rapid charge-discharge cycles, such as those in capacitors and piezoelectric devices. However, the current limitations of these materials, such as the trade-off between dielectric constant and breakdown strength, as well as the challenges associated with lead-based systems, require further innovation and exploration. The development of lead-free ferroelectric glass-ceramics is becoming increasingly important, driven by environmental regulations and the global push for sustainable technologies. Niobate-based systems show promise in meeting these requirements, offering a viable alternative to traditional lead-containing systems, while still providing high energy density and breakdown strength. Furthermore, the continued optimization of titanate-based systems through compositional and structural modifications will be essential in achieving the necessary balance between performance and environmental sustainability.

Future research should focus on exploring novel composite systems that combine the properties of glass and ceramics to optimize energy storage performance. The development of new preparation methods, such as advanced sintering techniques and additive manufacturing, could help overcome the challenges of achieving uniformity and scalability. Additionally, exploring the integration of ferroelectric glass-ceramics into multifunctional devices, such as energy harvesters and sensors, presents an exciting avenue for expanding their applications beyond traditional energy storage. With ongoing advancements in material science and manufacturing technologies, ferroelectric glass-ceramics are poised to play a transformative role in energy-efficient and sustainable electronics. By focusing on improving their dielectric properties, enhancing energy storage densities and developing environmentally friendly compositions, these materials will contribute significantly to the next generation of energy storage solutions.

Issue
Transparent Sub-micron Al2O3 Ceramics Processed with Two-step Spark Plasma Sintering
Journal of Ceramics 2025, 46(5): 971-980
Published: 01 October 2025
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Background and purposes

Transparent polycrystalline alumina ceramics (PCA) have attracted extensive attention as a viable alternative to traditional glass and single crystal materials, due to their excellent mechanical properties (high hardness, fracture toughness and flexural strength), making them widely studied materials in industrial and defense applications. Although progress has been made in sintering technology, it is challenging to achieve high optical transmittance for PCA, due to the birefringence effect related to its non-cubic crystal structure, thus requiring simultaneous reduction in porosity (< 0.05%) and grain size (< 1 μm) during the preparation process. In addition, in the SPS process, the development of inhomogeneous microstructure induced by temperature gradient and pressure gradient is widely considered to be the main factor hindering the further improvement of mechanical and optical properties. In this work, transparent alumina was prepared by using a two-step SPS process using untreated commercial powders at 1150-1350 ℃. Effects of SPS parameters on sintering behavior and optical properties of the prepared samples were systematically studied.

Methods

Commercial α-Al2O3 powder with an average particle size of 0.17 μm (99.99% purity, TM-DAR, Taimei Chemicals Co., Tokyo, Japan) was used in this study. The as-received powder was directly poured into a 16 mm diameter graphite die without any special treatment or additives. The sintering experiments were conducted using an SPS equipment (SPS-20T-10-IV, Shanghai Chenhua Science and Technology Co., Ltd., China). The temperature was measured by using an optical pyrometer with a non-penetrating hole positioned at the top of the graphite mold. Sintering was conducted at temperatures of 1150-1350 ℃ at an applied pressure of 50 MPa. The samples were rapidly heated to 600 ℃ in 1 min, then a heating rate of 50 ℃·min-1 was used up to 800 ℃, where it was held for 3 min. During this holding stage, the pressure was increased from 40 MPa at room temperature to 50 MPa. Subsequently, the temperature was increased at a same heating rate of 50 ℃·min-1 up to the 1150℃, with dwell times of 30-100 min. Then, the samples were cooled at a rate of 50 ℃·min-1 to 600 ℃, while the pressure was reduced to 40 MPa, thus completing the entire process. The obtained disc-shaped samples were ground and polished to an optical level and had final dimensions of 16 mm in diameter and 0.8 mm in thickness. TFT measurements in the wavelength range of 200-2500 nm were conducted using a double-beam spectrophotometer (Lambda1050+, PerkinElmer, Inc., USA), with the samples directly placed in contact with a 5×5 mm square aperture in front of the integrating sphere. RIT was measured in the wavelength range of 200-800 nm using the same spectrophotometer by inserting a pinhole (diameter of 2 mm) in front of the detector to allow the measurement of only the specularly transmitted portion of the incident light beam. The distance between the sample and the detector was sufficiently far to exclude scattered light > 0.5°. The RIT data were normalized at similar thickness of d2=0.80 mm using the equation RIT(d2)=(1-RS)[(RIT(d1)/(1-RS)]d2/d1, where RS denote the total normal surface reflectance (0.14 for transparent alumina), RIT (di) is the RIT for a sample with given thickness. For microstructure observation, the samples were polished and thermally etched in air at a temperature of 200 ℃ below the SPS sintering temperature for 5 h, by using a scanning electron microscope (SEM, SU8100, Hitachi High-Tech Corporation, Japan).

Results

According SEM results, the non-uniformity of the sample is greatly dependent on the sintering temperature, while the samples SPS sintered at 1150 ℃ is more uniform. When the temperature is increased to 1250 ℃ and 1350 ℃, grain coarsening phenomenon expands from the central region of the sample, so that the central region of the sample gradually becomes opaque. The two-step SPS process at 1150 ℃ for 60 min can fully densify and improve uniformity of the samples, while the grain size is 0.25 μm. Infrared transmittance of the sample sintered at 1250 ℃ for 60 min reached 80%. The sample with 150 ℃ heating and cooling rate at 1250 ℃ for 60 min and additional SPS annealing step (1000 ℃/20 min) shows a higher total forward transmittance, with a maximum value of 83%, which is close to the theoretical value. The RIT spectrum has a great correlation with the microstructure of the sample. The sample sintered at 1150 ℃ for 60 min has the highest RIT, which is 46.5%. After heat treatment at 950 ℃ for 5 h in air, this value is increased to 49%. Moreover, the additional SPS annealing step can effectively improve the TFT and infrared transmittance, but it may also deteriorate the RIT.

Conclusions

Transparent sub-micron PCA ceramics were prepared by using two-step SPS process with untreated commercial alumina powder. The relative density of all samples is > 99%, while the uniformity of microstructure and the number of defects are dependent on the SPS parameters. The combination of two-step SPS sintering and optimized SPS parameters can be used significantly control the grain size and improve uniformity of the submicron PCA ceramics. The fine grains and pores make the transmittance curves of the samples in the near-infrared and infrared bands show similar characteristics. Among them, the sample SPS sintered at 1250 ℃ for 60 min at a heating and cooling rate of 50 ℃·min-1 has the highest infrared transmittance, which is close to the level of sapphire. TFT of the sample sintered at heating/cooling rate of 150 ℃·min-1 at 1250 ℃ for 60 min, followed by additional SPS annealing at 1000 ℃ for 20 min, reached 80% at 1150 nm and 83% at 2000 nm, which is very close to the theoretical value of 86%. The grain size (0.25 μm) of the sample sintered at 1150 ℃ for 60 min with a heating and cooling rate of 50 ℃·min-1 is finer and more uniform. The sample with a thickness of 0.8 mm achieves 46.5% RIT at 640 nm, which is increased to 49% after thermal annealing. The use of annealing steps in SPS can improve TFT performance, but prolonged sintering time will lead to grain coarsening and adversely affect RIT. Therefore, the introduction of annealing process in SPS requires careful design and consideration of sintering kinetics and microstructure stability.

Issue
Preparation and Properties of ZrO2/LAS Glass-ceramic Composites
Journal of Ceramics 2022, 43(6): 1046-1052
Published: 01 December 2022
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Matrix glass of Li2O-Al2O3-SiO2 (LAS) glass ceramics without zirconia was prepared by using melting method with Li2CO3, Al2O3, SiO2 as the main materials. Then, ZrO2/LAS glass-ceramic composites with different contents of ZrO2 were fabricated by using high-energy ball milling, grinding and sintering. Thermal behaviors of the raw materials were examined, while the effects of ZrO2 and sintering temperature on phase composition, macro/microscopic morphology, thermal expansion, bulk density and hardness of the composites were systematically studied. It is found that phase composition of the ZrO2/LAS glass-ceramics composites is mainly dependent on sintering temperature, while the addition of ZrO2 has a strong influence on denseness, thermal expansion and mechanical properties of the composites. The composites with high denseness were achieved as the sintering temperature is 1100 ℃ and the content of ZrO2 is 30 wt.%, while the low linear shrinkage (3.55×10-5) was observed at 800 ℃. When the ZrO2 content was 10–30 wt.%, the average CTEs of the composites at 30–300 ℃were negative and close to zero, which showed the good thermal stability of the composites. The Vickers hardness of the composites increased linearly with the increase of ZrO2 content, indicating that the addition of ZrO2 is beneficial to improve the mechanical properties of the composites. The introduction of ZrO2 into LAS glass could be used as an effective reference for the preparation of glass-ceramic composites with low thermal expansion coefficient and high mechanical properties.

Issue
Progress in Deep Learning for Surface Defect Detection of Ceramics
Journal of Ceramics 2023, 44(5): 874-884
Published: 01 October 2023
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Aiming at the problem of ceramic surface defect detection, deep learning algorithm is one of the hot spots in recent research. By establishing suitable data sets, selecting appropriate network models and algorithms, automatic detection and classification of ceramic surface defects can be realized. Commonly used deep learning surface defect detection algorithms include Convolutional Neural Network (CNN), Recurrent Neural Network (RNN), and Multilayer Perceptron (MLP), etc. Among them, the ceramic defect detection method based on YOLOv5 algorithm is a relatively advanced method in recent years, which has high detection accuracy and real-time performance, can accurately detect and identify various defects on the surface of ceramics and can further improve the performance of the algorithm by optimizing the network structure and loss function. The ceramic defect detection method based on CSS algorithm is to use the image segmentation method to segment ceramic defect samples and perform binary processing on the segmented sample set images to highlight the position and size of the defects. This paper was aimed to review the research progress in deep learning for surface defect detection of ceramics,introduce ceramic defect detection methods based on deep learning algorithms and summarize the process of ceramic surface defect detection algorithms based on YOLOv5 and CSS.

Open Access Topical Review Issue
Preparation of MXene-based hybrids and their application in neuromorphic devices
International Journal of Extreme Manufacturing 2024, 6(2): 022006
Published: 12 January 2024
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The traditional von Neumann computing architecture has relatively-low information processing speed and high power consumption, making it difficult to meet the computing needs of artificial intelligence (AI). Neuromorphic computing systems, with massively parallel computing capability and low power consumption, have been considered as an ideal option for data storage and AI computing in the future. Memristor, as the fourth basic electronic component besides resistance, capacitance and inductance, is one of the most competitive candidates for neuromorphic computing systems benefiting from the simple structure, continuously adjustable conductivity state, ultra-low power consumption, high switching speed and compatibility with existing CMOS technology. The memristors with applying MXene-based hybrids have attracted significant attention in recent years. Here, we introduce the latest progress in the synthesis of MXene-based hybrids and summarize their potential applications in memristor devices and neuromorphological intelligence. We explore the development trend of memristors constructed by combining MXenes with other functional materials and emphatically discuss the potential mechanism of MXenes-based memristor devices. Finally, the future prospects and directions of MXene-based memristors are briefly described.

Open Access Research Article Issue
MXenes and MXene-based composites for energy conversion and storage applications
Journal of Materiomics 2023, 9(6): 1067-1112
Published: 08 June 2023
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MXenes have received extensive attention from scholars due to their unique layered structure, significant electrical conductivity, and excellent mechanical properties. In addition to their pristine forms, they could also be incorporated with other components for attaining hybrids and nanocomposites, accompanying with amplified functionalities. It has been widely used in lithium batteries, supercapacitors, electromagnetic shielding, tumor therapy, biosensors, photocatalysis, and other fields, and has shown great application potential in energy conversion and storage. The purpose of this article is to encyclopaedically overview the latest progress in synthesis and characterization of MXenes, while their potential applications in energy conversation such as water splitting and solar cells, as well as in energy storage such as Li-ion batteries, supercapacitors, and hydrogen energy will be comprehensively elaborated. Development opportunities and challenges are summarized.

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