The sluggish decomposition kinetics of insulating discharge products impose large charging overpotentials and limit the practical application of Li–CO2 batteries. While constant-voltage charging has shown promise in overcoming kinetic barriers, the optimal charging voltage and its evolution with depth of discharge remain unclear. Here we establish, for the first time, a kinetic-window framework that identifies the depth of discharge (DOD) as the master variable governing the feasible voltage range for reversible operation in a model Ru@rGO cathode with 1 M LiTFSI/TEGDME electrolyte. The lower bound of this window rises progressively with increasing depth of discharge, driven by continuous accumulation of crystalline Li2CO3 and carbon that thickens the passivation layer, whereas Li2C2O4 persists at a quasi-steady level through a dynamic cycle of formation, disproportionation, and regeneration. Guided by this framework, we demonstrate that the shallow-optimized 4.0 V protocol fails at deeper discharge, while 4.2 V supports 87 stable cycles at 500 μAh cm–2. At 1000 μAh cm–2, even 4.4 V fails to sustain long-term operation, as the required driving force exceeds the electrolyte stability limit. This work establishes DOD as the master variable for protocol design and offers a universal, boundary-governed principle that can be extended to other metal–gas batteries facing similar polarization-accumulation challenges.
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Li-CO2 batteries are among the most intriguing techniques for balancing the carbon cycle, but are challenged by the annoyed thermodynamic barrier of the Li2CO3 decomposition reaction. Herein, we demonstrate the electrocatalytic performances of two-dimensional (2D) CoAl-layer double hydroxide (LDH) nanosheets can be significantly improved by trans-dimensional crosslinking with three-dimensional (3D) multilevel nanoporous (MP)-RuCoAl alloy (MP-RuCoAl alloy⊥CoAl-LDH). The MP-RuCoAl alloy⊥CoAl-LDH with multiscale pore channels and abundant nano-heterointerface is directly prepared by controllable etching Al from a Ru-Co-Al master alloy along with simultaneous partial oxidization of Al and Co atoms. The MP-RuCoAl is composed of various intermetallic compounds and Ru with abundant grain boundaries, and forms numerous heterointerface with 2D CoAl-LDH nanosheets. The multiscale porous metallic network benefits mass and electron transportation as well as discharge product storage and enables a rich multiphase reaction interface. In situ differential electrochemical mass spectrometry shows that the mass-to-charge ratio in the charging process is ~ 0.733 which is consistent with the theoretical value of 3/4, stating that the reversible co-decomposition of Li2CO3 and C can be achieved with the MP-RuCoAl alloy⊥CoAl-LDH. The Ketjen black (KB)/MP-RuCoAl⊥CoAl-LDH battery demonstrates a high cyclability for over 2270 h (227 cycles) with a lower voltage gap stabilized at ~ 1.3 V at 200 mA·g−1. Our findings here provide useful guidelines for developing high efficiency transition metal based electrocatalysts by coupling with conductive porous substrate for impelling the development of practical Li-CO2 battery systems.
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