Micro/nanorobots (MNRs) capable of performing tasks at the micro- and nanoscale hold great promise for applications in cutting-edge fields such as biomedical engineering, environmental engineering, and microfabrication. To cope with the intricate and dynamic environments encountered in practical applications, the development of high performance MNRs is crucial. They have evolved from single-material, single-function, and simple structure to multi-material, multi-function, and complex structure. However, the design and manufacturing of high performance MNRs with complex multi-material three-dimensional structures at the micro- and nanoscale pose significant challenges that cannot be addressed by conventional serial design strategies and single-process manufacturing methods. The material-interface-structure-function/ performance coupled design methods and the additive/formative/subtractive composite manufacturing methods offer the opportunity to design and manufacture MNRs with multi-materials and complex structures under multi-factor coupling, thus paving the way for the development of high performance MNRs. In this paper, we take the three core capabilities of MNRs—mobility, controllability, and load capability—as the focal point, emphasizing the coupled design methods oriented towards their function/performance and the composite manufacturing methods for their functional structures. The limitations of current investigation are also discussed, and our envisioned future directions for design and manufacture of MNRs are shared. We hope that this review will provide a framework template for the design and manufacture of high performance MNRs, serving as a roadmap for researchers interested in this area.

The development of projection-based stereolithography additive manufacturing techniques and magnetic photosensitive resins has provided a powerful approach to fabricate miniaturized magnetic functional devices with complex three-dimensional spatial structures. However, the present magnetic photosensitive resins face great challenges in the trade-off between high ferromagnetism and excellent printing quality. To address these challenges, we develop a novel NdFeB-Fe₃O₄ magnetic photosensitive resin comprising 20 wt.% solid loading of magnetic particles, which can be used to fabricate high-precision and ferromagnetic functional devices via micro-continuous liquid interface production process. This resin combining ferromagnetic NdFeB microparticles and strongly absorbing Fe₃O₄ nanoparticles is able to provide ferromagnetic capabilities and excellent printing quality simultaneously compared to both existing soft and hard magnetic photosensitive resins. The established penetration depth model reveals the effect of particle size, solid loading, and absorbance on the curing characteristics of magnetic photosensitive resin. A high-precision forming and ferromagnetic capability of the NdFeB-Fe₃O₄ magnetic photosensitive resin are comprehensively demonstrated. It is found that the photosensitive resin (NdFeB:Fe₃O₄ = 1:1) can print samples with sub-40 μm fine features, reduced by 87% compared to existing hard magnetic photosensitive resin, and exhibits significantly enhanced coercivity and remanence in comparison with existing soft magnetic photosensitive resins, showing by an increase of 24 times and 6 times, respectively. The reported NdFeB-Fe₃O₄ magnetic photosensitive resin is anticipated to provide a new functional material for the design and manufacture of next-generation micro-robotics, electromagnetic sensor, and magneto-thermal devices.