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Anomalous refinement and uniformization of grains in metallic thin films
Nano Research 2023, 16 (12): 13358-13365
Published: 25 July 2023
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When a laser beam writes on a metallic film, it usually coarsens and deuniformizes grains because of Ostwald ripening, similar to the case of annealing. Here we show an anomalous refinement effect of metal grains: A metallic silver film with large grains melts and breaks into uniform, close-packed, and ultrafine (~ 10 nm) grains by laser direct writing with a nanoscale laser spot size and nanosecond pulse that causes localized heating and adaptive shock-cooling. This method exhibits high controllability in both grain size and uniformity, which lies in a linear relationship between the film thickness (h) and grain size (D), D h. The linear relationship is significantly different from the classical spinodal dewetting theory obeying a nonlinear relationship (D h5/3) in common laser heating. We also demonstrate the application of such a silver film with a grain size of ~ 10.9 nm as a surface-enhanced Raman scattering chip, exhibiting superhigh spatial-uniformity and low detection limit down to 10−15 M. This anomalous refinement effect is general and can be extended to many other metallic films.

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