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Open Access Research Article Issue
Sapphire facet engineering for van der Waals epitaxy of 2D semiconductors by MOCVD
Nano Research 2026, 19(6): 94908407
Published: 11 May 2026
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The growth of atomically thin transition metal dichalcogenide (TMDC) films via van der Waals (vdW) epitaxy offers a promising route to overcome the stringent lattice-matching constraints of conventional heteroepitaxy. However, the substrate effect remains critical and complex, influencing the crystallinity, orientation, as well as device performance of the TMDC films. Sapphire is widely used for TMDC epitaxy due to its atomic flatness and chemical stability; a universal understanding of how its crystallographic planes determine epitaxial behavior—separating the inherent substrate effect from other processing variables—is still lacking. Here, we investigate the epitaxial growth kinetics of the MoS2 on a-plane, m-plane, and c-plane sapphire substrates under identical metal-organic chemical vapor deposition (MOCVD) growth conditions and substrate pretreatment. Our results reveal a strong surface-guided epitaxy on c-plane sapphire, leading to highly aligned MoS2 domains with high coverage. In contrast, weaker interfacial interactions on a-plane and m-plane sapphire result in smaller, randomly oriented domains with lower density. Importantly, first-principles calculations indicate that the c-plane sapphire substrate has the highest surface adsorption energy and interlayer charge density, demonstrating strong coupling characteristics. Furthermore, electrical characterizations further demonstrate that the MoS2 films on c-plane sapphire exhibit outstanding electronic properties, including an average mobility of 25.8 cm2·V−1·s−1 and an on/off ratio exceeding 105. This study elucidates the inherent influence of the sapphire’s crystallographic planes, providing general insights into substrate-guided vdW epitaxy and a reliable strategy for wafer-scale single-crystal TMDC growth.

Research Article Issue
Step-edge controlled fast growth of wafer-scale MoSe2 films by MOCVD
Nano Research 2023, 16(7): 9577-9583
Published: 10 May 2023
Abstract PDF (7.8 MB) Collect
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Two-dimensional (2D) transition metal dichalcogenides (TMDCs), due to their unique physical properties, have a wide range of applications in the next generation of electronics, optoelectronics, and valleytronics. Large-scale preparation of high-quality TMDCs films is critical to realize these potential applications. Here we report a study on metal-organic chemical vapor deposition (MOCVD) growth of wafer-scale MoSe2 films guided by the crystalline step edges of miscut sapphire wafers. We established that the nucleation density and growth rate of MoSe2 films were positively correlated with the step-edge density and negatively with the growth temperature. At a certain temperature, the MoSe2 domains on the substrate with high step-edge density grow faster than that with low density. As a result, wafer-scale and continuous MoSe2 films can be formed in a short duration (30 min). The MoSe2 films are of high crystalline quality, as confirmed by systematic Raman and photoluminescence (PL) measurements. The results provide an important methodology for the rapid growth of wafer-scale TMDCs, which may promote the application of 2D semiconductors.

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