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Open Access Topical Review Issue
Technical roadmap of ultra-thin crystalline silicon-based bioelectronics
International Journal of Extreme Manufacturing 2025, 7(5)
Published: 13 June 2025
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Ultra-thin crystalline silicon stands as a cornerstone material in the foundation of modern micro and nano electronics. Despite the proliferation of various materials including oxide-based, polymer-based, carbon-based, and two-dimensional (2D) materials, crystal silicon continues to maintain its stronghold, owing to its superior functionality, scalability, stability, reliability, and uniformity. Nonetheless, the inherent rigidity of the bulk silicon leads to incompatibility with soft tissues, hindering the utilization amid biomedical applications. Because of such issues, decades of research have enabled successful utilization of various techniques to precisely control the thickness and morphology of silicon layers at the scale of several nanometres. This review provides a comprehensive exploration on the features of ultra-thin single crystalline silicon as a semiconducting material, and its role especially among the frontier of advanced bioelectronics. Key processes that enable the transition of rigid silicon to flexible form factors are exhibited, in accordance with their chronological sequence. The inspected stages span both prior and subsequent to transferring the silicon membrane, categorized respectively as on-wafer manufacturing and rigid-to-soft integration. Extensive guidelines to unlock the full potential of flexible electronics are provided through ordered analysis of each manufacturing procedure, the latest findings of biomedical applications, along with practical perspectives for researchers and manufacturers.

Open Access Topical Review Issue
Novel fabrication techniques for ultra-thin silicon based flexible electronics
International Journal of Extreme Manufacturing 2024, 6(4): 042005
Published: 24 May 2024
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Flexible electronics offer a multitude of advantages, such as flexibility, lightweight property, portability, and high durability. These unique properties allow for seamless applications to curved and soft surfaces, leading to extensive utilization across a wide range of fields in consumer electronics. These applications, for example, span integrated circuits, solar cells, batteries, wearable devices, bio-implants, soft robotics, and biomimetic applications. Recently, flexible electronic devices have been developed using a variety of materials such as organic, carbon-based, and inorganic semiconducting materials. Silicon (Si) owing to its mature fabrication process, excellent electrical, optical, thermal properties, and cost efficiency, remains a compelling material choice for flexible electronics. Consequently, the research on ultra-thin Si in the context of flexible electronics is studied rigorously nowadays. The thinning of Si is crucially important for flexible electronics as it reduces its bending stiffness and the resultant bending strain, thereby enhancing flexibility while preserving its exceptional properties. This review provides a comprehensive overview of the recent efforts in the fabrication techniques for forming ultra-thin Si using top-down and bottom-up approaches and explores their utilization in flexible electronics and their applications.

Review Article Issue
Recent developments of emerging inorganic, metal and carbon-based nanomaterials for pressure sensors and their healthcare monitoring applications
Nano Research 2021, 14(9): 3096-3111
Published: 26 April 2021
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Recently, flexible pressure sensors have gained substantial research interest in bioelectronics because they can monitor the conditions of various organs, enable early diagnosis of diseases, and provide precise medical treatment by applying them to various parts of the body. In particular, inorganic materials, metal and carbon-based materials are broadly used in novel structured pressure sensors from wearable devices to implantable devices. With the excellent electronic properties, distinctive morphologies, and remarkable mechanical and chemical stability of these materials, it is expected that these flexible pressure sensors can be the basis for new methods for human healthcare. This article covers an extensive review of the inorganic, metal and carbon-based flexible pressure sensor design strategies and sensing mechanisms studied in recent years for diverse applications such as tactile sensors, arterial pulse sensors, intracranial pressure sensors, intraocular pressure sensors, and bladder pressure sensors. Each section provides an overview by introducing the recent progress in flexible pressure sensors.

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