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Progress and Prospects of High-entropy Non-oxide Ceramics
Journal of Ceramics 2025, 46(5): 873-885
Published: 01 October 2025
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Significance

High-entropy non-oxide ceramic materials demonstrate exceptional stability under extreme environments, such as ultra-high temperatures, strong corrosion, high wear and high radiation, thus exhibiting broad application prospects. For example, high-entropy carbides far exceed traditional carbide ceramics in hardness, thermal shock resistance and oxidation resistance, making them suitable for aerospace engine coatings or structural materials in nuclear reactors. The superior performance of high-entropy non-oxides primarily originates from four unique effects, including the high-entropy effect, sluggish diffusion effect, lattice distortion effect and "cocktail" effect. Multi-component synergistic enhancement results in significant improvement in fracture toughness, creep resistance and wear resistance, overcoming the brittleness and failure susceptibility of traditional ceramics. Therefore, regulating components to achieve entropy-stabilized states plays a decisive role in optimizing the structural stability and performance of high-entropy non-oxide ceramics. However, challenges, such as complex synthesis, intricate processing and high costs, have restricted their commercial applications. This review is aimed to summarize recent research progress in high-entropy borides, carbides, dual-anion high-entropy ceramics and multiphase/composite high-entropy ceramics, emphasizing their mechanical and thermal advantages over traditional ceramics, identifying existing challenges and proposing future directions.

Progress

The development of high-entropy non-oxide ceramics, which are typically single-phase solid solutions formed by five or more non-oxide components, is first introduced. Then, material design, synthesis and structure-property of high-entropy borides, carbides, dual-anion ceramics and multiphase composites are elaborated. High-entropy carbides, mostly composed of five or more transition metal carbides, adopt phase formation criteria from high-entropy alloys as the theoretical design principles, supplemented by lattice distortion and entropy-forming ability criteria to determine single-phase formation. Current sintering methods for bulk high-entropy carbides include hot-pressing (HP), spark plasma sintering (SPS), pressureless sintering (PS), oscillatory pressure sintering (OPS) and ultra-fast high temperature sintering (UHTS). These materials generally exhibit higher hardness, elastic modulus and low thermal conductivity, as compared with their single-component counterparts. The enhanced elastic modulus and hardness are attributed to solid solution strengthening and unique deformation mechanisms. Adjusting solid-solution systems to modulate the high-entropy effect may alleviate brittleness. Secondly, typical high-entropy diborides possess hexagonal crystal structures, with SPS being the most common method for low-component systems. For octonary systems, ultra-high-temperature rapid sintering is preferred, due to the excessive synthesis temperatures. The formation of boride solid solutions depends on component melting points and vapor pressures. For instance, CrB2 exhibits the highest vapor pressure, leading to Cr migration and non-equilibrium microstructures. Therefore, the content of Cr must be carefully controlled in the design. Unlike carbides, high-entropy borides excel in wear resistance and ultra-high melting points, showing promise for porous ceramics with low thermal conductivity. Thirdly, dual-anion high-entropy ceramics are formed through the incorporation of multiple anions, offering enhanced phase stability, broader tunability and unique properties, such as high strength and low thermal conductivity. Stronger lattice distortions and reduced Fermi-level density of states contribute to structural stability. Multiphase composites, including dual high-entropy phases or high-entropy/non-high-entropy hybrids, are synthesized via ball milling combined with HP or SPS. Additionally, the addition of SiC particle in high-entropy carbides promotes densification.

Conclusions and prospects

High-entropy non-oxide ceramics hold potential in energy, catalysis, environmental, and electronic fields, especially for high-temperature protection and wear-resistant coatings. This review is aimed to systematically discuss design theories, synthesis methods, microstructure control and performance optimization of these materials, with a focus on sintering techniques and structure-property for borides, carbides, dual-anion ceramics and composites. Finally, it is pointed out that the problems and challenges of synthesis, processing and cost of high-entropy non-oxide ceramic materials limit their practical applications. In future, novel synthesis approaches, refinement of microstructures to enhance reliability and durability and integration of AI/machine learning to decipher high-entropy solid-solution mechanisms and crystal structure principles should be explored to enable the design of cost-effective high-performance high-entropy non-oxide ceramics.

Issue
Research Progress in the Development of Dispersion Composite Technology and Sintering Process of Nano Ceramics
Journal of Ceramics 2022, 43(2): 167-185
Published: 01 April 2022
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The preparation technology of nano ceramics is an effective means to improve the brittleness and toughness of ceramics. Composite technology and sintering process are important for the preparation of nano ceramics. The uniform dispersion of nano ceramic composite powder is the prerequisite for the preparation of nano ceramics. At present, the most widely applied dispersion and composite technology mainly include liquid phase mixing and chemical wrapping. Advanced sintering technologies, such as spark plasma sintering, hot pressing sintering, oscillating pressure sintering, two-step sintering and hot isostatic pressing sintering, are often used to inhibit grain growth. The development progress, classification and toughening mechanism of nano ceramics are reviewed. With selected examples, the dispersion and sintering technology are summarized. Meanwhile, the microstructure and properties of nano ceramics prepared by different dispersion and sintering technologies are analyzed and overved.

Issue
Progress in Sintering Technology and Applications of Silicon Nitride Ceramics
Journal of Ceramics 2022, 43(6): 971-986
Published: 01 December 2022
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Silicon nitride ceramics have become the most promising advanced ceramic materials, because of their excellent mechanical, thermal and biological properties. The key sintering technologies of silicon nitride ceramics are discussed, while the principle, advantages and disadvantages of various sintering technologies are analyzed. With considering the latest development of silicon nitride ceramic materials, their latest applications, as high strength and toughness structural ceramics, high thermal conductivity and wave permeability ceramics, and good biocompatibility of bioceramics in aerospace, national defense, semiconductor packaging, biomedicine and other fields, are reviewed.

Issue
Research Progress of High Temperature Superplastic Ceramics
Journal of Ceramics 2022, 43(3): 357-370
Published: 01 June 2022
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High temperature superplastic ceramics or ceramic high temperature superplasticity means that polycrystalline ceramic materials exhibit high elongation ability at high temperatures at under applied stresses without necking or cavities during tensile process. The maximum tensile superplastic deformation rate of ceramics with fine grain microstructure can reach 1053%. A large number of studies indicated that, in addition to tensile or compression deformation, ceramics can also achieve a specific shape similar to that of metals. Generally, grain boundary slip is considered to be the mechanism of ceramic superplasticity, while dislocation slip and creep also play an important role. The development and mechanism of superplastic ceramics are summarized. The superplastic properties and variation of oxide, non-oxide and various composite ceramics have been discussed. The tensile and compression deformation capacities of these ceramics under different conditions are summarized.

Issue
Preparation of ATZ Ceramics with High Strength and Hardness by Spark Plasma Sintering
Journal of Ceramics 2022, 43(3): 455-461
Published: 01 June 2022
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ATZ ceramics (20 wt.% Al2O3 + 80 wt.% 3Y-ZrO2) have excellent room temperature mechanical strength, high temperature mechanical properties and strong hydrothermal aging resistance. ATZ ceramics with high strength and hardness were prepared by using spark plasma sintering. The densification process and strengthening and toughening mechanism were deeply studied. The ATZ ceramics have few defects due to the action of the pressure and electricity. The optimized sample, with sintering temperature of 1450 ℃ and grain size of 298 nm, exhibited bending strength and Vickers hardness of as high as 1767 MPa and 14.5 GPa, respectively. Both high-density semi-coherent grain boundary and coherent grain boundary were observed, according to the transmission electron microscopy (TEM) images. The special grain boundary structure and fine grain are responsible for the high strength and high hardness of the ATZ ceramics.

Open Access Research Article Issue
Effects of different backbone binders on the characteristics of zirconia parts using wax-based binder system via ceramic injection molding
Journal of Advanced Ceramics 2016, 5(4): 321-328
Published: 23 December 2016
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In this work, various backbone binders were used in wax-based binder system to formulate zirconia parts by ceramic injection molding (CIM). The effect of different backbone binders on the molding, debinding, and sintering behaviors was investigated. After blending process, the feedstock using multi-polymer components exhibited more homogeneous structure compared with that using the mono-polymer ones due to the synergistic effect of multi-polymers. During solvent debinding, some defects such as “slumping” and “peeling” appeared in the parts containing ethylene-vinyl acetate copolymer (EVA), but they were not found in the parts with other thermal polymers. Also, as for the parts after sintering, the one using low density polyethylene (LDPE) and high density polyethylene (HDPE) as backbone binders presented a more uniform microstructure with finer zirconia grains among all the investigated compositions, and thus obtained the highest flexural strength (~949 MPa) and relative density (~98.9%).

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