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Progress in High-entropy Perovskite Cathode Materials for Solid Oxide Fuel Cells
Journal of Ceramics 2025, 46(4): 700-718
Published: 01 August 2025
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Significance

Solid oxide fuel cell (SOFC) has garnered significant attention due to the clean and efficient energy conversion characteristics, with the performance of cathode materials playing a decisive role in the overall efficiency and lifetime of the device. However, the commercialization of SOFC in the intermediate- to low-temperature range (500–800 ℃) faces two major challenges: insufficient electrocatalytic activity for the oxygen reduction reaction (ORR) at the electrodes and poor long-term operational stability. Although traditional perovskite cathode materials (such as La1–xSrxCoO3–δ, LSC, etc.) exhibit excellent catalytic activity for ORR, they still suffer from issues, such as element segregation, thermal expansion coefficient mismatch, inadequate high-temperature stability, and susceptibility to CO2/Cr poisoning. In recent years, high-entropy perovskite oxide (HEPO) materials have emerged as a significant research direction for overcoming the limitations of traditional cathode materials by introducing multi-element lattice distortion effects, which demonstrate unique structural stability and performance regulation potential. The high configurational entropy of HEPO materials effectively inhibits cation segregation, enhances phase structural stability, and optimizes oxygen reduction reaction kinetics through the synergistic effect of multiple active sites. Furthermore, high-entropy design can improve the anti-poisoning capability and electronic/ionic conductivity of materials by adjusting the d–band center or oxygen vacancy concentration, providing new insights for the practical application of intermediate- and low-temperature SOFC.

Progress

Compared with conventional doping methods, the high-entropy strategy exhibits greater flexibility in component regulation, enabling precise adjustments of the chemical composition, defect characteristics and the disordered/ordered structures of materials, thereby achieving targeted optimization of material properties. In contrast to traditional perovskite materials, the introduction of multiple ions within specific lattices through the high-entropy strategy significantly expands the design space and customization potential of cathode materials, owing to the highly uniform distribution of various elements in the lattice. The preparation methods for high-entropy perovskite materials are relatively diverse, with liquid-phase methods currently being predominantly used to synthesize the high-performance high-entropy perovskite cathode materials. The A-site in the lattice is typically occupied by rare earth or alkaline earth metal cations with larger ionic radii, while the B-site is filled by transition metal cations with relatively smaller ionic radius. HEPO materials exhibit the novel functional characteristics and infinite possibilities, due to the extensive selectivity in elemental composition and content. Depending on the doping elements, they are primarily categorized into ABO3-type A-site, ABO3-type B-site, AA'BB'O6-type and other types of high-entropy perovskite cathode materials. This approach significantly improves the catalytic activity of cathodes, enhances oxygen ion transport capabilities and increases stability, providing new perspectives and solutions to the numerous challenges faced by the traditional SOFC cathode materials, thereby demonstrating cutting-edge and innovative features.

Conclusions and prospects

Starting from the design and preparation of high-entropy perovskite materials, the application of high-entropy perovskite cathode materials was focused on, as an emerging and highly potential material system in SOFC. The performance breakthroughs and the mechanism of action are discussed in detail. The high-entropy perovskite material system demonstrates significant enhancement in oxygen reduction activity under medium- and low- temperature operating conditions, effectively suppresses element segregation and simultaneously exhibits excellent CO2 tolerance, resistance to Cr poisoning and long-term operational stability. The high-entropy strategy has opened new avenues for innovation of SOFC cathode materials. However, current research primarily focuses on the performance enhancement of HEPO, while the elucidation of their mechanisms and theoretical studies still face challenges, mainly manifested in the three aspects. (1) It is necessary to systematically analyze the synergistic mechanisms of multiple elements and quantify the correlation between entropy value and performance through a combination of experimental and theoretical computational methods. (2) It is essential to establish a multi-dimensional evaluation system encompassing electrochemical catalytic activity, oxygen ion transport, chemical compatibility and durability to systematically verify the universality of the four core effects of high entropy under actual SOFC operating conditions. (3) It is crucial to systematically reveal the dynamic regulatory mechanisms of configurational entropy on crystal structure, oxygen vacancy distribution and oxygen reduction kinetics, thereby elucidating the multi-scale correlation laws of entropy-structure-performance.

Issue
Application of Exsolved Perovskite Cathodes for CO2 Electrolysis in Solid Oxide Electrolysis Cell
Journal of Ceramics 2025, 46(1): 75-86
Published: 01 February 2025
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Significance

The concentration of carbon dioxide (CO2) as the main greenhouse gas continues to rise in the Earth's atmosphere. Reducing CO2 emissions and converting them into high value-added fuels are necessary strategies to achieve the carbon peaking and carbon neutrality goals. Solid oxide electrolysis cell (SOEC) is an energy conversion device that can efficiently convert CO2 into high value-added fuels, which has great application prospect in the efficient utilization of renewable energy. The cathode materials used to catalyze the CO2 reduction reaction is one of the key components of SOEC. In addition to traditional cermet materials, various types of perovskite materials (single perovskite, double perovskite and Ruddlesden-Popper phase) are employed as new cathode materials for SOEC, due to their excellent carbon resistance, improved impurity tolerance, high redox stability and adequate ionic and electronic conductivity. However, the relatively low catalytic activity is the main factor restricting the development of perovskite cathode materials. In order to solve this problem, various methods have been adopted to improve the electrolytic catalytic activity of perovskite cathode materials, such as impregnation, A/B site doping and in-situ exsolution. Among them, the B-site doping with transition metal to promote the metal dissolution of perovskite in reducing atmosphere is considered to be an effective way to improve the electrocatalytic activity of perovskite materials.

Progress

Compared with traditional deposition technology, exsolution is an "inside-out" technology, in which the metal catalyst migrates from the solid lattice and segregates or aggregates on the substrate surface to produce precipitation, namely, the migration of metal ions to the surface of perovskite and the phase transformation into a metal phase. The exsolution technology of perovskite-type materials (ABO3) is considered to be an effective approach to improve the catalytic activity of perovskite-type materials through nanoparticle modification. Usually, transition metal ions (e.g., Fe, Co, Ni, Cu, Ru, etc.) are incorporated into the B-site of the perovskite lattice during oxidation and then migrate from the main lattice to the surface during reduction, thus forming metal nanoparticles distributed on surface of the parent perovskite and hence metal/perovskite carrier heterogeneous interface. For exsolved perovskite cathode, after reduction, more CO2RR active sites are generated, which enhances the catalytic activity of CO2RR. The exsolved perovskite-based catalytic materials exhibit various advantages. (1) Highly active metal nanoparticles and oxygen-rich perovskite support are generated at the same time. (2) The metal/oxide interface promotes the adsorption and dissociation of CO2, reduces the charge transfer barrier and has a significant catalytic CO2RR synergistic effect. (3) The anchoring structure effectively inhibits carbon deposition and metal nanoparticle aggregation. (4) The exsolution/dissolution process is reversible in the redox cycle of practical application. In recent years, the introduction of A-site non-stoichiometry to promote exsolution of the first transition metals (e.g., Fe, Co, Ni, Cu) has attracted extensive attention. Exsolution bimetallic nanoparticles also show excellent synergistic effects in various applications, and catalysts modified with bimetallic nanoparticles (e.g., CoFe and NiFe) show significant performance improvements. The ternary/quaternary alloys proved to be more active than mono - or bimetallic catalysts.

Conclusions and Prospects

The research progress of metal/alloy exsolved perovskite SOEC cathodes for CO2 electrolysis have been discussed in detail, while the exsolution mechanism of cathodes in the CO2RR electrocatalysis was summarized from the perspectives of active site, oxygen site content, CO2 adsorption/dissociation, metal-oxide interface co-catalysis and so on. The efficient dissolution methods include B-site doped transition metal elements, A-site non-stoichiometric regulation, reduction condition regulation, phase transition, voltage drive and induced lattice strain. Although anchoring nanoparticles with high catalytic activity to perovskite cathodes through in-situ exsolution has various advantages, there are challenges for large-scale long-term applications, focusing on (1) developing and designing a controllable and efficient exsolution method for stable and durable nanoparticles, (2) identifying the influence of material composition on the synergistic catalytic effect between perovskite carrier and exsolution particles, (3) tracing reversible exsolution/dissolution and analyzing the influence of the structural change of perovskite on the performance of CO2 electrolysis according to the in-situ characterization method and (4) designing a multi-functional, efficient and stable exsolved perovskite cathode material.

Issue
Application of CeO2-based Materials in Composite Cathode for Solid Oxide Fuel Cells
Journal of Ceramics 2023, 44(5): 864-873
Published: 01 October 2023
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Lowering the working temperature of solid oxide fuel cells is an inevitable trend for their commercialization. The increase in polarization resistance of cathode caused at reduced temperature is the key problem that should be solved urgently. In the application of composite cathode, CeO2-based materials have two roles as “electrolyte” and “cathode”, which can not only increase the conductivity of oxygen ions, extend the three-phase interface, adjust the thermal expansion coefficient of cathode, but also accelerate the cathodic oxygen reduction reaction as a synergistic catalyst. The research progress of CeO2-based materials in promoting cathodic oxygen reduction reaction is reviewed, in which their synergistic catalytic mechanism is analyzed and the design and development of cathode materials for low-temperature solid oxide fuel cells are discussed.

Issue
Research Progress in SrTiO3-based Fuel Electrode Materials for Reversible Solid Oxide Cells
Journal of Ceramics 2023, 44(6): 1066-1077
Published: 01 December 2023
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Reversible solid oxide cells (RSOCs) could be alternately operated in SOFC/SOEC mode, which could realize sustainable cycle of clean energy and electric energy, thus realizing “peak shifting and valley filling”. Because of the advantages of high efficiency and long-time/large-scale energy storage etc., RSOCs have broad application prospects in the construction of Energy Internet. Conventional Ni-YSZ fuel electrode materials are prone to sulfur poisoning when using fuel gases containing sulfur impurities and carbon accumulation, such as hydrocarbon fuels. Strontium titanate (SrTiO3) perovskite has been the most widely studied RSOCs fuel electrode material, due to its highly adjustable structure and properties, high structural stability and thermochemical stability, and strong anti-carbon accumulation and anti-sulfur poisoning ability.Research progress of SrTiO3-based RSOCs fuel electrodes are reviewed, while the related mechanisms are described. The challenges of SrTiO3-based fuel electrode in the future application of RSOCs are discussed.

Research Article Issue
Preparation and Performance of Hierarchical Scaffold Cathode for Low-Temperature Solid Oxide Fuel Cells
Journal of the Chinese Ceramic Society 2023, 51(7): 1763-1772
Published: 29 May 2023
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In order to improve the electrochemical performance of cathodes for low-temperature solid oxide fuel cells, two kinds of La0.6Sr0.4Co0.2Fe0.8O3−δ/Ce0.9Gd0.1O2–δ (LSCF/GDC) cathodes with a multifunctional hierarchical scaffold structure were prepared. The microstructure and electrochemical properties of the cathodes were investigated. The results show that the GDC primary scaffold with a porosity of 80.5% fully ensure the construction of LSCF or GDC secondary scaffold, subsequent loading and oxygen diffusion in the working state. Based on the analyses of distribution of relaxation times for the electrochemical impedance spectra, the cathode with LSCF nanoparticles as a secondary scaffold has a total polarization resistance of only 0.236Ω·cm2 at 600℃ due to the abundant reactive sites and unobstructed electronic conduction, and the GDC nanoparticles loading promotes the adsorption/dissociation of oxygen. The hierarchical scaffold cathode has a simple process and excellent oxygen reduction performance, which can promote the further development of low-temperature solid oxide fuel cells.

Open Access Research Article Issue
Effect of Al2O3 addition on the non-isothermal crystallization kinetics and long-term stability of BCABS sealing glass for IT-SOFCs
Journal of Advanced Ceramics 2018, 7(4): 380-387
Published: 28 November 2018
Abstract PDF (1.6 MB) Collect
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Owing to adjustable thermal expansion performance, BaO–CaO–Al2O3–B2O3–SiO2 (BCABS) glass has a promising commercialization prospect for intermediate temperature-solid oxide fuel cells (IT-SOFCs) sealing. Herein, Al2O3 with two different contents was added into the same glass formulation, referred to as A and B glass, respectively. In terms of the non-isothermal crystallization kinetic behavior, the effect of Al2O3 as the unique intermediate was innovatively studied on the long-term performance of BCABS sealing glass. After the heat treatment at 1023 K for 100 h, the change of the network structure and the expansion coefficient of the glass were characterized. The results showed that the addition of Al2O3 as a network forming body could enhance the structure of glass, and increase the activation energy for glass transition, which could effectively inhibit the crystallization ability of sealing glass. Therefore, the B glass with the higher Al2O3 content showed the better long-term sealing ability, which was greatly beneficial for IT-SOFCs sealing.

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