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Review Article | Open Access

Liquid metal thin films: Preparation and applications in flexible electronics

Shujiao Chen1 Yihang Cao1 Shujing Zhu1 Le Yao1 Shukai Zhang1 Yaowen Xu1 Haoyu Sheng1 Shujuan Liu1 Weiwei Zhao1 ( )Qiang Zhao1,2,3 ( )
State Key Laboratory of Flexible Electronics (LoFE) & Institute of Advanced Materials (IAM), Nanjing University of Posts & Telecommunications, Nanjing 210023, China
College of Electronic and Optical Engineering & College of Flexible Electronics (Future Technology), Nanjing University of Posts & Telecommunications, Nanjing 210023, China
School of Electronics and Information Technology, Nanjing University of Information Science and Technology, Nanjing 210044, China
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Abstract

Flexible electronics have emerged as a revolutionary paradigm to unlock novel possibilities across diverse fields such as wearables, healthcare, and wireless communications. Among the numerous materials, liquid metal (LM) thin films, characterized by high electrical conductivity, high thermal conductivity, high ductility, and biocompatibility, have become crucial materials for the fabrication of flexible electronics. Nevertheless, the current state-of-the-art technologies still face several challenges including complex preparation processes, poor compatibility with substrates, and insufficient mechanical stability. In this comprehensive review, the innovative preparation technologies for LM thin films including patterned printing methods, various coatings techniques, and interface-driven assembly approaches have been systematically summarized. The underlying design principle which involves modulating the ratio of composition materials and process conditions, are elucidated in detail. Moreover, their innovative applications in flexible electronics are concluded. Finally, we provide a forward-looking perspective on the future research and development trends in this burgeoning field. It aims to guide and inspire further scientific investigations and technological advancements.

Graphical Abstract

This review summarizes the four typical preparation strategies of liquid metal (LM) thin films, emphatically analyzes their innovative application examples and internal mechanism in the fields of flexible electronics, and discusses the future development direction of flexible electronics based on LM thin films.

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Nano Research
Article number: 94907922

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Cite this article:
Chen S, Cao Y, Zhu S, et al. Liquid metal thin films: Preparation and applications in flexible electronics. Nano Research, 2025, 18(10): 94907922. https://doi.org/10.26599/NR.2025.94907922
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Received: 07 June 2025
Revised: 14 August 2025
Accepted: 15 August 2025
Published: 23 September 2025
© The Author(s) 2025. Published by Tsinghua University Press.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/).