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Review Article | Open Access

Advances in electrocatalytic urea synthesis: Detection methods, C-N coupling mechanisms, and catalyst design

Jian Cai1Zixuan Wang1Xuan Zheng1Jiace Hao1Kanglin Bao1Ying Zhou2Xiaodan Pan3Han Zhu1 ( )
Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China
College of Textile Science and Engineering (International Institute of Silk), Zhejiang Sci-Tech University, Hangzhou 310018, China
Keyi College of Zhejiang Sci-Tech University, Shaoxing 312369, China
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Abstract

Urea, a critical nitrogen-based feedstock predominantly employed in fertilizer production, can be synthesized via electrocatalytic C-N coupling, which provides an efficient route for efficient nitrogen and carbon fixation under mild conditions. Nonetheless, electrocatalytic urea synthesis is hindered by intricate intermediate pathways and competing side reactions, leading to low urea selectivity and yield. Therefore, improving the efficiency of electrocatalytic urea synthesis requires efficient catalysts. This review presents an overview of urea detection methodologies, elucidates the C-N coupling mechanisms, and explores catalyst design strategies. Accurate detection of urea detection is particularly vital in low-yield systems; thus, we analyze the advantages and limitations of several detection techniques. Additionally, we investigate the fundamental reaction mechanisms that allow reduction of CO2 and various nitrogen species to be reduced simultaneously. A detailed examination of catalyst design strategies aimed at improving electrocatalytic urea production, including heterostructure, atomically dispersed structures, and vacancy engineering, is provided. Finally, we address the emerging challenges that must be tackled as the technology progresses.

Graphical Abstract

This review explores reliable urea detection methods, essential raw materials, and reaction pathways pertinent to urea synthesis, with a focus on the critical role of electrocatalysts in electrochemical urea production.

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Nano Research
Article number: 94907232

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Cite this article:
Cai J, Wang Z, Zheng X, et al. Advances in electrocatalytic urea synthesis: Detection methods, C-N coupling mechanisms, and catalyst design. Nano Research, 2025, 18(3): 94907232. https://doi.org/10.26599/NR.2025.94907232
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Received: 07 December 2024
Revised: 29 December 2024
Accepted: 02 January 2025
Published: 10 February 2025
© The Author(s) 2025. Published by Tsinghua University Press.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/).