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Review | Open Access

Waste-derived aggregates in 3D printable concrete: Current insights and future perspectives

Yaxin Tao1,2( )Yi Zhang3Manu K. Mohan4Xiaodi Dai5Qiang Ren6( )A.V. Rahul7
Department of Geotechnical Engineering, Tongji University, Shanghai, 200092, China
Institute for Building Materials, ETH Zurich, Zurich, 8093, Switzerland
Department of Structural Engineering and Building Materials, Ghent University, Ghent, 9000, Belgium
Empa, Swiss Federal Laboratories for Materials Science and Technology, Duebendorf, 8600, Switzerland
Department of Civil and Environmental Engineering, University of California-Los Angeles, Los Angeles, 90024, CA, USA
School of Materials Science and Engineering, Tongji University, Shanghai, 200092, China
Department of Civil Engineering and Environmental Engineering, IIT Tirupati, Tirupati, 517619, India
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Abstract

The growing demand for sustainable construction practices has driven significant interest in integrating waste-derived aggregates into 3D printable concrete. However, challenges remain in ensuring that these materials meet the performance requirements of 3D printable concrete. To this end, this paper examines the viability, challenges, and innovations in replacing natural aggregates with waste-derived aggregates in 3D printable concrete. The aggregates are categorized into four main types based on their origin: construction and demolition waste, end-of-life manufactured materials, forest and agricultural residues, and industrial or synthetic aggregates from secondary resources. Subsequently, the influence of these materials on rheological properties, mechanical properties, and durability is thoroughly reviewed. Finally, novel applications of waste-derived aggregates are discussed, including functionally graded concrete, impact-resistant systems, carbon-capturing materials, and magneto-responsive composites, demonstrating the potential of waste-derived aggregates to expand the functionality of 3D printable concrete.

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Materials Reports: Solidwaste and Ecomaterials
Article number: 9520013

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Cite this article:
Tao Y, Zhang Y, Mohan MK, et al. Waste-derived aggregates in 3D printable concrete: Current insights and future perspectives. Materials Reports: Solidwaste and Ecomaterials, 2025, 1: 9520013. https://doi.org/10.26599/MRSE.2025.9520013

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Received: 14 April 2025
Revised: 07 May 2025
Accepted: 21 May 2025
Published: 22 August 2025
© 2025 The Authors. Publishing services by Tsinghua University Press.

This is an open access article under the CC BY license (https://creativecommons.org/licenses/by/4.0/).