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Review | Open Access

Waste clay brick utilization in alkali-activated materials: A review on fresh and hardened state properties

Ivo de Castro Carvalho1,2( )Zuhua Zhang3Ana P. Kirchheim2Heloina N. Costa1,4Antônio E. B. Cabral1
Department of Structural Engineering and Civil Construction, Post-graduate Program in Civil Engineering (PEC), Universidade Federal do Ceará, Fortaleza, Brazil
Department of Civil Engineering, Post-graduate Program in Civil Engineering: Construction and Infrastructure, Universidade Federal do Rio Grande do Sul (NORIE/UFRGS), Porto Alegre, Brazil
Key Laboratory of Advanced Civil Engineering Materials of Ministry of Education, School of Materials Science and Engineering, Tongji University, Shanghai, 201804, China
Department of Civil Engineering, Universidade Federal do Ceará, Crateús, Brazil
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Abstract

The demand for new alternative sustainable binders has grown in recent years, seeking to reduce the environmental impact embodied in the use of Portland cement-based materials in the construction industry. Alkali-activated materials (AAMs) are a significant focus of investigation because of their capability of lowering CO2 emissions and the valorization of aluminosilicate wastes. Besides the valorization of wastes, commonly used precursors such as slags and fly ash have their use focused on cement blend production and may have their availability reduced soon, resulting in the need for new materials to be used as precursors in AAMs. Waste clay brick (WCB) is a type of aluminosilicate solid waste material that is recyclable in the construction industry, particularly in AAMs. This review synthesizes current knowledge and insights regarding the application of WCB in AAM manufacturing. It underscores the necessity for further research on engineering properties, including rheology and reaction kinetics, to enhance our understanding of WCB-based AAMs. Additionally, this review aims to provide a comprehensive overview of the existing literature and guide future investigations in this emerging field.

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Materials Reports: Solidwaste and Ecomaterials
Article number: 9520005

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Cite this article:
Carvalho IdC, Zhang Z, Kirchheim AP, et al. Waste clay brick utilization in alkali-activated materials: A review on fresh and hardened state properties. Materials Reports: Solidwaste and Ecomaterials, 2025, 1: 9520005. https://doi.org/10.26599/MRSE.2025.9520005

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Received: 27 June 2024
Revised: 20 September 2024
Accepted: 09 October 2024
Published: 08 July 2025
© 2025 The Authors. Publishing services by Tsinghua University Press.

This is an open access article under the CC BY license (https://creativecommons.org/licenses/by/4.0/).