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Review | Open Access

Soundness of steel slag as building materials: A review

Shiyu Zhuang1Xue Wang1,2Dengquan Wang3Qiang Wang1( )
Department of Civil Engineering, Tsinghua University, Beijing, 100084, China
School of Civil and Resource Engineering, University of Science and Technology Beijing, Beijing, 100083, China
Laboratory for Waste Management (LES), Paul Scherrer Institute (PSI), Forschungsstr. 111, Villigen PSI, 5232, Switzerland
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Abstract

Poor soundness remains a critical barrier to the large-scale utilization of steel slag in construction materials. This review systematically examines the origins of soundness problems, focusing on expansive components such as free lime (f-CaO), free magnesia (f-MgO), RO phase, and sulfur-bearing compounds. Their physicochemical properties and mutual interactions are discussed in relation to their role in delayed hydration and volumetric instability. The paper then reviews mainstream soundness evaluation methods, including f-CaO/f-MgO content analysis, immersion expansion ratio, autoclave chalked ratio, autoclave expansion ratio, and the boiling method. A comprehensive comparison of national and industry standards is provided, highlighting the diversity of test requirements for different applications. Finally, key treatment strategies for improving the soundness of steel slag are critically assessed. Among them, the hot braising process and high-temperature reconstruction are recommended for early-stage control in steel plants. Other methods such as stockpiling, acidification, autoclave pretreatment, grinding, and carbonation are discussed with respect to their effectiveness, limitations, and suitable application scenarios. The review aims to provide both theoretical insights and practical guidance for the safe and efficient use of steel slag in sustainable construction.

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Materials Reports: Solidwaste and Ecomaterials
Article number: 9520004

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Cite this article:
Zhuang S, Wang X, Wang D, et al. Soundness of steel slag as building materials: A review. Materials Reports: Solidwaste and Ecomaterials, 2025, 1: 9520004. https://doi.org/10.26599/MRSE.2025.9520004

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Received: 20 June 2024
Revised: 07 August 2024
Accepted: 10 September 2024
Published: 30 July 2025
© 2025 The Authors. Publishing services by Tsinghua University Press.

This is an open access article under the CC BY license (https://creativecommons.org/licenses/by/4.0/).