Journal Home > Volume 13 , Issue 1

High-entropy diborides (HEBs) are considered as promising high-temperature structure materials owing to their high melting point and excellent thermal stability. However, the intrinsic brittleness is the main obstacle that seriously limits their practical applications. To overcome with this obstacle, carbon fibers (Cf) with outstanding mechanical properties are used in the present work as a first attempt to improve the damage tolerance of HEBs. The as-prepared Cf/(Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2–SiC composite (Cf/HEB–SiC) shows high relative density (97.9%) and good mechanical properties with flexural strength of 411±3 MPa and fracture toughness of 6.15±0.11 MPa·m1/2. More importantly, the damage tolerance parameter (Dt) has increased from 0.10 m1/2 for HEB–SiC to 0.29 m1/2 for Cf/HEB–SiC. Through microstructural analysis and Vickers indentation of the composite, the toughening mechanisms are disclosed. The carbon fibers coated with carbon coatings demonstrate unique capacity for prolonging the crack propagation path, which promotes the reliability of the composite effectively. Moreover, the Cf/(Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2–SiC composite also exhibits good static oxidation resistance in the temperature range of 1100–1500 ℃ in air due to the formation of the protective oxide layer constituting of multicomponent oxides (Zr)HfTiO4 and (Zr)Hf6Ta2O17 embedded in a continuous SiO2 glass. These results are promising, and this primary work can be used as a reference to the synthesis of Cf/HEBs for thermal protection materials under high-temperature serving conditions.


menu
Abstract
Full text
Outline
About this article

Improved damage tolerance and oxidation resistance of (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2–SiC by introducing chopped carbon fibers

Show Author's information Feilong HuangHailong Wang( )Cheng Fang( )Mingliang LiGang ShaoJinpeng ZhuYanchun Zhou
School of Materials Science and Engineering, Zhengzhou University, Zhengzhou 450001, China

Abstract

High-entropy diborides (HEBs) are considered as promising high-temperature structure materials owing to their high melting point and excellent thermal stability. However, the intrinsic brittleness is the main obstacle that seriously limits their practical applications. To overcome with this obstacle, carbon fibers (Cf) with outstanding mechanical properties are used in the present work as a first attempt to improve the damage tolerance of HEBs. The as-prepared Cf/(Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2–SiC composite (Cf/HEB–SiC) shows high relative density (97.9%) and good mechanical properties with flexural strength of 411±3 MPa and fracture toughness of 6.15±0.11 MPa·m1/2. More importantly, the damage tolerance parameter (Dt) has increased from 0.10 m1/2 for HEB–SiC to 0.29 m1/2 for Cf/HEB–SiC. Through microstructural analysis and Vickers indentation of the composite, the toughening mechanisms are disclosed. The carbon fibers coated with carbon coatings demonstrate unique capacity for prolonging the crack propagation path, which promotes the reliability of the composite effectively. Moreover, the Cf/(Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2–SiC composite also exhibits good static oxidation resistance in the temperature range of 1100–1500 ℃ in air due to the formation of the protective oxide layer constituting of multicomponent oxides (Zr)HfTiO4 and (Zr)Hf6Ta2O17 embedded in a continuous SiO2 glass. These results are promising, and this primary work can be used as a reference to the synthesis of Cf/HEBs for thermal protection materials under high-temperature serving conditions.

Keywords: high-entropy ceramics, oxidation resistance, toughening mechanisms, carbon fibers (Cf)

References(73)

[1]

Xiang HM, Xing Y, Dai FZ, et al. High-entropy ceramics: Present status, challenges, and a look forward. J Adv Ceram 2021, 10: 385–441.

[2]

Akrami S, Edalati P, Fuji M, et al. High-entropy ceramics: Review of principles, production and applications. Mat Sci Eng R R 2021, 146: 100644.

[3]

Ni DW, Cheng Y, Zhang JP, et al. Advances in ultra-high temperature ceramics, composites, and coatings. J Adv Ceram 2022, 11: 1–56.

[4]

Gild J, Zhang YY, Harrington T, et al. High-entropy metal diborides: A new class of high-entropy materials and a new type of ultrahigh temperature ceramics. Sci Rep 2016, 6: 37946.

[5]

Mayrhofer PH, Kirnbauer A, Ertelthaler P, et al. High-entropy ceramic thin films: A case study on transition metal diborides. Scripta Mater 2018, 149: 93–97.

[6]

Kirnbauer A, Wagner A, Moraes V, et al. Thermal stability and mechanical properties of sputtered (Hf,Ta,V,W,Zr)-diborides. Acta Mater 2020, 200: 559–569.

[7]

Zhao PB, Zhu JP, Li ML, et al. Theoretical and experimental investigations on the phase stability and fabrication of high-entropy monoborides. J Eur Ceram Soc 2023, 43: 2320–2330.

[8]

Zhao PB, Zhu JP, Yang KJ, et al. Outstanding wear resistance of plasma sprayed high-entropy monoboride composite coating by inducing phase structural cooperative mechanism. Appl Surf Sci 2023, 616: 156516.

[9]

Gu XL, Liu C, Guo H, et al. Sorting transition-metal diborides: New descriptor for mechanical properties. Acta Mater 2021, 207: 116685.

[10]

Backman L, Gild J, Luo J, et al. Part I: Theoretical predictions of preferential oxidation in refractory high entropy materials. Acta Mater 2020, 197: 20–27.

[11]

Backman L, Gild J, Luo J, et al. Part II: Experimental verification of computationally predicted preferential oxidation of refractory high entropy ultra-high temperature ceramics. Acta Mater 2020, 197: 81–90.

[12]

Guo RR, Li ZJ, Li L, et al. Microstructures and oxidation mechanisms of (Zr0.2Hf0.2Ta0.2Nb0.2Ti0.2)B2 high-entropy ceramic. J Eur Ceram Soc 2022, 42: 2127–2134.

[13]

Wen ZH, Meng H, Jiang SD, et al. Non-equimolar (Hf,Zr,Ta,W)B2 high-entropy diborides enable superior oxidation resistance. Sci China Mater 2023, 66: 3213–3222.

[14]

Zhang Y, Jiang ZB, Sun SK, et al. Microstructure and mechanical properties of high-entropy borides derived from boro/carbothermal reduction. J Eur Ceram Soc 2019, 39: 3920–3924.

[15]

Luo SC, Guo WM, Plucknett K, et al. Fine-grained dual-phase high-entropy ceramics derived from boro/carbothermal reduction. J Eur Ceram Soc 2021, 41: 3189–3195.

[16]

Liu JX, Shen XQ, Wu Y, et al. Mechanical properties of hot-pressed high-entropy diboride-based ceramics. J Adv Ceram 2020, 9: 503–510.

[17]

Shen XQ, Liu JX, Li F, et al. Preparation and characterization of diboride-based high entropy (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2–SiC particulate composites. Ceram Int 2019, 45: 24508–24514.

[18]

Zhang Y, Sun SK, Guo WM, et al. Optimal preparation of high-entropy boride-silicon carbide ceramics. J Adv Ceram 2021, 10: 173–180.

[19]

Du BH, Cheng Y, Xun LC, et al. Using PyC modified 3D carbon fiber to reinforce UHTC under low temperature sintering without pressure. J Adv Ceram 2021, 10: 871–884.

[20]

Liu YX, Cheng YH, Ma DH, et al. Continuous carbon fiber reinforced ZrB2–SiC composites fabricated by direct ink writing combined with low-temperature hot-pressing. J Eur Ceram Soc 2022, 42: 3699–3707.

[21]

Sun JL, Zhao J, Chen Y, et al. Toughening in low-dimensional nanomaterials high-entropy ceramic nanocomposite. Compos Part B Eng 2022, 231: 109586.

[22]

Cai FY, Ni DW, Chen BW, et al. Fabrication and properties of Cf/(Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)C–SiC high-entropy ceramic matrix composites via precursor infiltration and pyrolysis. J Eur Ceram Soc 2021, 41: 5863–5871.

[23]

Zhu TL, Wang Z. Research and application prospect of short carbon fiber reinforced ceramic composites. J Eur Ceram Soc 2023, 43: 6699–6717.

[24]

Mor M, Vinci A, Failla S, et al. A novel approach for manufacturing of layered, ultra-refractory composites using pliable, short fibre-reinforced ceramic sheets. J Adv Ceram 2023, 12: 155–168.

[25]

Li S, Zhang YM, Han JC, et al. Effect of carbon particle and carbon fiber on the microstructure and mechanical properties of short fiber reinforced reaction bonded silicon carbide composite. J Eur Ceram Soc 2013, 33: 887–896.

[26]

Hu P, Gui KX, Hong WH, et al. High-performance ZrB2–SiC–Cf composite prepared by low-temperature hot pressing using nanosized ZrB2 powder. J Eur Ceram Soc 2017, 37: 2317–2324.

[27]

Zhang DY, Yu HY, Wang WR, et al. Achieving synergy of load-carrying capability and damage tolerance in a ZrB2–SiC composite reinforced through discontinuous carbon fiber. J Eur Ceram Soc 2021, 41: 7404–7411.

[28]

Sun JL, Zhao J, Zhou YH, et al. High-performance multifunctional (Hf0.2Nb0.2Ta0.2Ti0.2Zr0.2)C high-entropy ceramic reinforced with low-loading 3D hybrid graphene–carbon nanotube. J Adv Ceram 2023, 12: 341–356.

[29]

Chen H, Xiang HM, Dai FZ, et al. Porous high entropy (Zr0.2Hf0.2Ti0.2Nb0.2Ta0.2)B2: A novel strategy towards making ultrahigh temperature ceramics thermal insulating. J Mater Sci Technol 2019, 35: 2404–2408.

[30]

Guria JF, Bansal A, Kumar V. Effect of additives on the thermal conductivity of zirconium diboride based composites—A review. J Eur Ceram Soc 2021, 41: 1–23.

[31]

Asl MS, Nayebi B, Ahmadi Z, et al. Effects of carbon additives on the properties of ZrB2-based composites: A review. Ceram Int 2018, 44: 7334–7348.

[32]

Liu D, Liu HH, Ning SS, et al. Synthesis of high-purity high-entropy metal diboride powders by boro/carbothermal reduction. J Am Ceram Soc 2019, 102: 7071–7076.

[33]

Feng L, Fahrenholtz WG, Hilmas GE. Processing of dense high-entropy boride ceramics. J Eur Ceram Soc 2020, 40: 3815–3823.

[34]

Yin LH, Guo YQ, Guo XP. High entropy induced structural stabilization, anisotropy transition and magnetization enhancement effect in La2Co17. J Mater Chem C 2022, 10: 16439–16445.

[35]

Xing Y, Dan WQ, Fan YC, et al. Low temperature synthesis of high-entropy (Y0.2Yb0.2Sm0.2Eu0.2Er0.2)2O3 nanofibers by a novel electrospinning method. J Mater Sci Technol 2022, 103: 215–220.

[36]

Fang C, Hu P, Dong S, et al. Influence of hydrothermal carbon coating on the properties of CF/ZrB2/SiBCN prepared by slurry injection. J Eur Ceram Soc 2021, 41: 84–91.

[37]

Fang C, Bao Y, Hu P, et al. Effects of multilayer hydrothermal carbon interphases on mechanical properties and thermal shock resistance of CF/ZrB2–SiCBN. J Eur Ceram Soc 2022, 42: 4759–4769.

[38]

Zoli L, Sciti D, Liew LA, et al. Additive manufacturing of ceramics enabled by flash pyrolysis of polymer precursors with nanoscale layers. J Am Ceram Soc 2016, 99: 57–63.

[39]

Galizia P, Failla S, Zoli L, et al. Tough salami-inspired Cf/ZrB2 UHTCMCs produced by electrophoretic deposition. J Eur Ceram Soc 2018, 38: 403–409.

[40]

Xiao KS, Guo QG, Liu ZJ, et al. Influence of fiber coating thickness on microstructure and mechanical properties of carbon fiber-reinforced zirconium diboride based composites. Ceram Int 2014, 40: 1539–1544.

[41]

Zhou YC, Xiang HM, Feng ZH, et al. General trends in electronic structure, stability, chemical bonding and mechanical properties of ultrahigh temperature ceramics TMB2 (TM = transition metal). J Mater Sci Technol 2015, 31: 285–294.

[42]

Sonber JK, Suri AK. Synthesis and consolidation of zirconium diboride: Review. Adv Appl Ceram 2011, 110: 321–334.

[43]

Xia LS, Dong S, Xin JQ, et al. Fabrication of multi-anionic high-entropy carbonitride ultra-high-temperature ceramics by a green and low-cost process with excellent mechanical properties. J Adv Ceram 2023, 12: 1258–1272.

[44]

Luo SC, Guo WM, Plucknett K, et al. Low-temperature densification of high-entropy (Ti,Zr,Nb,Ta,Mo)C–Co composites with high hardness and high toughness. J Adv Ceram 2022, 11: 805–813.

[45]

Hong WH, Gui KX, Hu P, et al. Preparation and characterization of high-performance ZrB2–SiC–Cf composites sintered at 1450 ℃. J Adv Ceram 2017, 6: 110–119.

[46]

Bao YW, Hu CF, Zhou YC. Damage tolerance of nanolayer grained ceramics and quantitative estimation. Mater Sci Technol 2006, 22: 227–230.

[47]

Fang C, Hu P, Dong S, et al. Design and optimization of the coating thickness on chopped carbon fibers and sintering temperature for ZrB2–SiC–Cf composites prepared by hot pressing. J Eur Ceram Soc 2019, 39: 2805–2811.

[48]

Wang XF, Xiang HM, Sun X, et al. Mechanical properties and damage tolerance of bulk Yb3Al5O12 ceramic. J Mater Sci Technol 2015, 31: 369–374.

[49]

Wang XH, Zhou YC. Layered machinable and electrically conductive Ti2AlC and Ti3AlC2 ceramics: A review. J Mater Sci Technol 2010, 26: 385–416.

[50]

Murchie AC, Watts JL, Fahrenholtz WG, et al. Room-temperature mechanical properties of a high-entropy diboride. Int J Appl Ceram Tech 2022, 19: 2293–2299.

[51]

Lu K, Liu JX, Wei XF, et al. Microstructures and mechanical properties of high-entropy (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)C ceramics with the addition of SiC secondary phase. J Eur Ceram Soc 2020, 40: 1839–1847.

[52]

Dorner AN, Werbach K, Hilmas GE, et al. Effect of tantalum solid solution additions on the mechanical behavior of ZrB2. J Eur Ceram Soc 2021, 41: 3219–3226.

[53]

Monteverde F, Bellosi A, Guicciardi S. Processing and properties of zirconium diboride-based composites. J Eur Ceram Soc 2002, 22: 279–288.

[54]

Li ML, Zhao XT, Shao G, et al. Oscillatory pressure sintering of high entropy (Zr0.2Ta0.2Nb0.2Hf0.2Mo0.2)B2 ceramic. Ceram Int 2021, 47: 8707–8710.

[55]

Patel M, Bhanu Prasad VV, Jayaram V. Heat conduction mechanisms in hot pressed ZrB2 and ZrB2–SiC composites. J Eur Ceram Soc 2013, 33: 1615–1624.

[56]

Jia Y, Li KZ, Xue LZ, et al. Thermophysical properties of carbon fiber reinforced multilayered (PyC–SiC) n matrix composites. J Eur Ceram Soc 2017, 37: 3255–3261.

[57]

Li CY, Li GB, Ouyang HB, et al. ZrB2 particles reinforced glass coating for oxidation protection of carbon/carbon composites. J Adv Ceram 2019, 8: 102–111.

[58]
Tian S, Zhou L, Liang ZT, et al. 2.5D carbon/carbon composites modified by in situ grown hafnium carbide nanowires for enhanced electromagnetic shielding properties and oxidation resistance. Carbon 2020, 161 : 331–340.
DOI
[59]

Wang YC, Reece MJ. Oxidation resistance of (Hf–Ta–Zr–Nb)C high entropy carbide powders compared with the component monocarbides and binary carbide powders. Scripta Mater 2021, 193: 86–90.

[60]

Ping H, Wang GL, Zhi W. Oxidation mechanism and resistance of ZrB2–SiC composites. Corros Sci 2009, 51: 2724–2732.

[61]

Bin Hoque MS, Milich M, Akhanda MS, et al. Thermal and ablation properties of a high-entropy metal diboride: (Hf0.2Zr0.2Ti0.2Ta0.2Nb0.2)B2. J Eur Ceram Soc 2023, 43: 4581–4587.

[62]

Dai FZ, Sun YJ, Wen B, et al. Temperature dependent thermal and elastic properties of high entropy (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2)B2: Molecular dynamics simulation by deep learning potential. J Mater Sci Technol 2021, 72: 8–15.

[63]

Gild J, Wright A, Quiambao-Tomko K, et al. Thermal conductivity and hardness of three single-phase high-entropy metal diborides fabricated by borocarbothermal reduction and spark plasma sintering. Ceram Int 2020, 46: 6906–6913.

[64]

Zhang LN, Pejaković DA, Marschall J, et al. Thermal and electrical transport properties of spark plasma-sintered HfB2 and ZrB2 ceramics. J Am Ceram Soc 2011, 94: 2562–2570.

[65]

Mallik M, Kailath AJ, Ray KK, et al. Electrical and thermophysical properties of ZrB2 and HfB2 based composites. J Eur Ceram Soc 2012, 32: 2545–2555.

[66]

Guo SQ. Thermal and electrical properties of hot-pressed short pitch-based carbon fiber-reinforced ZrB2–SiC matrix composites. Ceram Int 2013, 39: 5733–5740.

[67]

Ye ZM, Zeng Y, Xiong X, et al. Elucidating the role of preferential oxidation during ablation: Insights on the design and optimization of multicomponent ultra-high temperature ceramics. J Adv Ceram 2022, 11: 1956–1975.

[68]

Backman L, Opila EJ. Thermodynamic assessment of the group IV, V and VI oxides for the design of oxidation resistant multi-principal component materials. J Eur Ceram Soc 2019, 39: 1796–1802.

[69]

Hao JJ, Li JY, Zou BL, et al. Effect of phase composition on the oxidation resistance of ZrB2–SiC coatings. J Eur Ceram Soc 2022, 42: 2097–2106.

[70]

Wu J, Padture NP, Klemens PG, et al. Thermal conductivity of ceramics in the ZrO2–GdO1.5 system. J Mater Res 2002, 17: 3193–3200.

[71]
Li C, Tang J, Ni LY, et al. Effect of TiO2doping on the fracture toughness and thermal conductivity of HfO2 ceramic. Int J Appl Ceram Tec 2023, https://doi.org/10.1111/ijac.14533
DOI
[72]

Tan ZY, Yan G, Cao K, et al. Effect of microstructure on the performance of Zr6Ta2O17 ceramics as thermal barrier coatings. Ceram Int 2023, 49: 29449–29458.

[73]

Li H, Yu YP, Wang S, et al. Low thermal conductivity Hf6Ta2O17 ceramics fabricated by solvothermal and pressure-less sintering. Ceram Int 2021, 47: 17711–17718.

Publication history
Copyright
Acknowledgements
Rights and permissions

Publication history

Received: 15 November 2023
Revised: 13 December 2023
Accepted: 22 December 2023
Published: 24 January 2024
Issue date: January 2024

Copyright

© The Author(s) 2024.

Acknowledgements

Acknowledgements

This research was financially supported by the National Natural Science Foundation of China (Grant Nos. 52172075 and 52302074), the Outstanding Youth Foundation of Henan Province (Grant No. 202300410355), the Program for Innovative Research Team in Science and Technology in Universities of Henan Province (Grant No. 23IRTSTHN001), the China Postdoctoral Science Foundation (Grant No. 2021M702931), the Science Foundation of National Key Laboratory of Science and Technology on Advanced Composites in Special Environments (Grant No. JCKYS2022603C024), the Natural Science Foundation of Henan Province (Grant No. 232300421323), and the Henan Provincial Science and Technology Research and Development Plan Joint Fund (Grant No. 222301420031).

Rights and permissions

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, http://creativecommons.org/licenses/by/4.0/).

Return