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Topical Review | Open Access

Emerging electroactive bio-microneedles for innovative minimally invasive theranostic applications

Ying Liu1Xiaomin Luo1,2( )Lijuan Chen1Zhilong Qiao1Liuying Li1Chengcheng Si1Xinhua Liu1,2 ( )
College of Bioresources Chemical and Materials Engineering, Institute of Biomass & Functional Materials, Shaanxi University of Science & Technology, Xi’an, Shaanxi 710021, People’s Republic of China
College of Chemistry and Chemical Engineering, Institute of Biomass & Functional Materials, Shaanxi University of Science & Technology, Xi’an, Shaanxi 710021, People’s Republic of China
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Abstract

Microneedles (MNs) have emerged as a transformative minimally invasive platform in biomedicine, enabling painless transdermal drug delivery and diagnostic applications. However, conventional MNs face critical limitations, including functional singularity, inefficient drug utilization, and immune complications. Recent advancements in electroactive bio-microneedles (Ebio-MNs) offer innovative solutions by synergizing electrical responsiveness with biological adaptability, facilitating intelligent closed-loop theranostic integration. This review comprehensively explains the core mechanism of the electroactivity strategy and the development and current status of Ebio-MN intelligent diagnosis and treatment, while systematically analyzing progress in Ebio-MN classifications, functional base materials (e.g., conductive polymers, metallic/carbon composites, ionic conductors), and precision manufacturing technologies (e.g., lithography, 3D printing, MEMS). Special emphasis is placed on bioinspired structural designs that enhance tissue compliance and electrochemical interfaces. In the therapeutic domain, Ebio-MNs demonstrate multifunctional advantages in stimuli-responsive drug release, real-time biomarker tracking, and electrostimulation-enhanced wound healing through mechanisms such as electrical modulation. Case studies highlight their biomedical applications in diabetes management, chronic wound repair, and tumor electrochemotherapy, showcasing integrated devices capable of simultaneous monitoring and intervention. By bridging MN innovation with intelligent system design, this review outlines a roadmap for next-generation personalized theranostic platforms, offering critical insights into electrically driven biointerfaces and closed-loop healthcare solutions.

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International Journal of Extreme Manufacturing

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Cite this article:
Liu Y, Luo X, Chen L, et al. Emerging electroactive bio-microneedles for innovative minimally invasive theranostic applications. International Journal of Extreme Manufacturing, 2026, 8(3). https://doi.org/10.1088/2631-7990/ae3218

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Received: 30 June 2025
Revised: 10 September 2025
Accepted: 29 December 2025
Published: 22 January 2026
© 2026 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.