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Topical Review | Open Access

Design, modeling and control of high-bandwidth nano-positioning stages for ultra-precise measurement and manufacturing: a survey

Wei-Wei Huang1Xiangyuan Wang1Yixuan Meng1Linlin Li3Xinquan Zhang1 Mingjun Ren1 Li-Min Zhu1,2 ( )
State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, People’s Republic of China
Shanghai Key Lab of Networked Manufacturing and Enterprise Informatization, Shanghai 200240, People’s Republic of China
Department of Anesthesiology, Weill Cornell Medicine, New York, NY 10065, United States of America
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Abstract

High-bandwidth nano-positioning stages (NPSs) have boosted the advancement of modern ultra-precise, ultra-fast measurement and manufacturing technologies owing to their fast dynamic response, high stiffness and nanoscale resolution. However, the nonlinear actuation, lightly damped resonance and multi-axis cross-coupling effect bring significant challenges to the design, modeling and control of high-bandwidth NPSs. Consequently, numerous advanced works have been reported over the past decades to address these challenges. Here, this article provides a comprehensive review of high-bandwidth NPSs, which covers four representative aspects including mechanical design, system modeling, parameters optimization and high-bandwidth motion control. Besides, representative high-bandwidth NPSs applied to atomic force microscope and fast tool servo are highlighted. By providing an extensive overview of the design procedure for high-bandwidth NPSs, this review aims to offer a systemic solution for achieving operation with high speed, high accuracy and high resolution. Furthermore, remaining difficulties along with future developments in this fields are concluded and discussed.

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International Journal of Extreme Manufacturing
Article number: 062007

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Cite this article:
Huang W-W, Wang X, Meng Y, et al. Design, modeling and control of high-bandwidth nano-positioning stages for ultra-precise measurement and manufacturing: a survey. International Journal of Extreme Manufacturing, 2024, 6(6): 062007. https://doi.org/10.1088/2631-7990/ad6ecc

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Received: 24 December 2023
Revised: 30 March 2024
Accepted: 12 August 2024
Published: 12 September 2024
© 2024 The Author(s).

Original content from this work may be used under the terms of the Creative Commons Attribution 4.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.