Journal Home > Volume 7 , Issue 2

Continuous silicon carbide fiber reinforced silicon carbide matrix (SiCf/SiC) composites are attractive candidate materials for aerospace engine system and nuclear reactor system. In this paper, SiCf/SiC composites were fabricated by polymer infiltration and pyrolysis (PIP) process using KD-S fiber as the reinforcement and the LPVCS as the precursor, while the BN interface layer was introduced by chemical vapor deposition (CVD) process using borazine as the single precursor. The effect of the BN interface layer on the structure and properties of the SiCf/SiC composites was comprehensively investigated. The results showed that the BN interface layer significantly improved the mechanical properties of the KD-S SiCf/SiC composites. The flexure strength and fracture toughness of the KD-S SiCf/SiC composites were evidently improved from 314±44.8 to 818±39.6 MPa and 8.6± 0.5 to 23.0±2.2 MPa·m1/2, respectively. The observation of TEM analysis displayed a turbostratic structure of the CVD-BN interface layer that facilitated the improvement of the fracture toughness of the SiCf/SiC composites. The thermal conductivity of KD-S SiCf/SiC composites with BN interface layer was lower than that of KD-S SiCf/SiC composites without BN interface layer, which could be attributed to the relative low thermal conductivity of BN interface layer with low crystallinity.


menu
Abstract
Full text
Outline
About this article

KD-S SiCf/SiC composites with BN interface fabricated by polymer infiltration and pyrolysis process

Show Author's information Honglei WANGa,bShitao GAObShuming PENGaXingui ZHOUb( )Haibin ZHANGaXiaosong ZHOUaBin LIb( )
Innovation Research Team for Advanced Ceramics, Institute of Nuclear Physics and Chemistry, China Academy of Engineering Physics, Mianyang, Sicuan 621900, China
Science and Technology on Advanced Ceramic Fibers and Composites Laboratory, National University of Defense Technology, Changsha, Hunan 410073, China

Abstract

Continuous silicon carbide fiber reinforced silicon carbide matrix (SiCf/SiC) composites are attractive candidate materials for aerospace engine system and nuclear reactor system. In this paper, SiCf/SiC composites were fabricated by polymer infiltration and pyrolysis (PIP) process using KD-S fiber as the reinforcement and the LPVCS as the precursor, while the BN interface layer was introduced by chemical vapor deposition (CVD) process using borazine as the single precursor. The effect of the BN interface layer on the structure and properties of the SiCf/SiC composites was comprehensively investigated. The results showed that the BN interface layer significantly improved the mechanical properties of the KD-S SiCf/SiC composites. The flexure strength and fracture toughness of the KD-S SiCf/SiC composites were evidently improved from 314±44.8 to 818±39.6 MPa and 8.6± 0.5 to 23.0±2.2 MPa·m1/2, respectively. The observation of TEM analysis displayed a turbostratic structure of the CVD-BN interface layer that facilitated the improvement of the fracture toughness of the SiCf/SiC composites. The thermal conductivity of KD-S SiCf/SiC composites with BN interface layer was lower than that of KD-S SiCf/SiC composites without BN interface layer, which could be attributed to the relative low thermal conductivity of BN interface layer with low crystallinity.

Keywords: composites, polymer infiltration and pyrolysis (PIP), silicon carbide (SiC), interface layer, boron nitride (BN)

References(42)

[1]
R Madar. Materials science: Silicon carbide in contention. Nature 2004, 430: 974–975.
[2]
S Zhao, Z Yang, X Zhou. Microstructure and mechanical properties of compact SiC/SiC composite fabricated with an infiltrative liquid precursor. J Am Ceram Soc 2015, 98: 1332–1337.
[3]
T Nozawa, T Hinoki, LL Snead, et al. Neutron irradiation effects on high-crystallinity and near-stoichiometry SiC fibers and their composoites. J Nucl Mater 2004, 329–333: 544–548.
[4]
S Zhao, Z Yang, X Zhou, et al. Fabrication and characterization of in-situ grown carbon nanotubes reinforced SiC/SiC composite. Ceram Int 2016, 42: 9264–9269.
[5]
Y Katoh, LL Snead, CH Henager Jr., et al. Current status and recent research achievements in SiC/SiC composites. J Nucl Mater 2014, 455: 387–397.
[6]
T Nozawa, T Hinoki, A Hasegawa, et al. Recent advances and issues in development of silicon carbide composites for fusion applications. J Nucl Mater 2009, 386–388: 622–627.
[7]
LL Snead, T Nozawa, M Ferraris, et al. Silicon carbide composites as fusion power reactor structural materials. J Nucl Mater 2011, 417: 330–339.
[8]
X-G Zhou, H-L Wang, S Zhao. Progress of SiCf/SiC composites for nuclear application. Adv Ceram 2016, 37: 151–167. (in Chinese)
[9]
Y Xu, L Cheng, L Zhang, et al. High performance 3D textile Hi-Nicalon SiC/SiC composites by chemical vapor infiltration. Ceram Int 2001, 27: 565–570.
[10]
A Udayakumar, A Sri Ganesh, S Raja, et al. Effect of intermediate heat treatment on mechanical properties of SiCf/SiC composites with BN interphase prepared by ICVI. J Eur Ceram Soc 2011, 31: 1145–1153.
[11]
W Yang, A Kohyama, T Noda, et al. Interfacial characterization of CVI-SiC/SiC composites. J Nucl Mater 2002, 307–311: 1088–1092.
[12]
S Zhao, X Zhou, J Yu. Effect of heat treatment on the mechanical properties of PIP-SiC/SiC composites fabricated with a consolidation process. Ceram Int 2014, 40: 3879–3885.
[13]
A Kohyama, M Kotani, Y Katoh, et al. High-performance SiC/SiC composites by improved PIP processing with new precursor polymers. J Nucl Mater 2000, 283–287: 565–569.
[14]
Z Luo, X Zhou, J Yu. Mechanical properties of SiC/SiC composites by PIP process with a new precursor at elevated temperature. Mat Sci Eng A 2014, 607: 155–161.
[15]
GN Morscher, R John, L Zawada, et al. Creep in vacuum of woven Sylramic-iBN melt-infiltrated composites. Compos Sci Technol 2011, 71: 52–59.
[16]
GN Morscher, VV Pujar. Creep and stress–strain behavior after creep for SiC fiber reinforced, melt-infiltrated SiC matrix composites. J Am Ceram Soc 2006, 89: 1652–1658.
[17]
H Wang, X Zhou, J Yu, et al. Fabrication of SiCf/SiC composites by chemical vapor infiltration and vapor silicon infiltration. Mater Lett 2010, 64: 1691–1693.
[18]
GN Morscher, HM Yun, JA DiCarlo. In-plane cracking behavior and ultimate strength for 2D woven and braided melt-infiltrated SiC/SiC composites tensile loaded in off-axis fiber directions. J Am Ceram Soc 2007, 90: 3185–3193.
[19]
H Wang, X Zhou, J Yu, et al. Microstructure, mechanical properties and reaction mechanism of KD-1 SiCf/SiC composites fabricated by chemical vapor infiltration and vapor silicon infiltration. Mat Sci Eng A 2011, 528: 2441–2445.
[20]
K Shimoda, JS Park, T Hinoki, et al. Microstructural optimization of high-temperature SiC/SiC composites by NITE process. J Nucl Mater 2009, 386–388: 634–638.
[21]
K Shimoda, T Hinoki, H Kishimoto, et al. Enchanced high-temperature performances of SiC/SiC composites by high densification and crystalline structure. Compos Sci Technol 2011, 71: 326–332.
[22]
J-S Park, A Kohyama, T Hinoki, et al. Efforts on large scale production of NITE-SiC/SiC composites. J Nucl Mater 2007, 367–370: 719–724.
[23]
B Yang, X Zhou, J Yu. The properties of Cf/SiC composites prepared from different precursors. Ceram Int 2015, 41: 4207–4213.
[24]
Z Luo, X Zhou, J Yu, et al. Mechanical properties of SiC/SiC composites fabricated by PIP process with a new precursor polymer. Ceram Int 2014, 40: 1939–1944.
[25]
AR Bunsell, A Piant. A review of the development of three generations of small diameter silicon carbide fibres. J Mater Sci 2006, 41: 823–839.
[26]
M Takeda, J Sakamoto, Y Imai, et al. Thermal stability of the low-oxygen-content silicon carbide fiber Hi-NicalonTM. Compos Sci Technol 1999, 59: 813–819.
[27]
Y Katoh, K Ozawa, C Shih, et al. Continuous SiC fiber, CVI SiC matrix composites for nuclear applications: Properties and irradiation effects. J Nucl Mater 2014, 448: 448–476.
[28]
K Yoshida, H Akimoto, T Yano, et al. Mechanical properties of unidirectional and crossply SiCf/SiC composites using SiC fibers with carbon interphase formed by electrophoretic deposition process. Prog Nucl Energ 2015, 82: 148–152.
[29]
E Buet, C Sauder, D Sornin, et al. Influence of surface fiber properties and textural organization of a pyrocarbon interphase on the interfacial shear stress of SiC/SiC minicomposites reinforced with Hi-Nicalon S and Tyranno SA3 fibres. J Eur Ceram Soc 2014, 34: 179–188.
[30]
DT Blagoeva, JBJ Hegeman, M Jong, et al. Characterisation of 2D and 3D Tyranno SA 3 CVI SiCf/SiC composites. Mat Sci Eng A 2015, 638: 305–313.
[31]
K Shimoda, T Hinoki, A Kohyama. Effect of additive content on transient liquid phase sintering in SiC nanopowder infiltrated SiCf/SiC composites. Compos Sci Technol 2011, 71: 609–615.
[32]
F Abbé, J-L Chermant. Fiber-matrix bond-strength characterization of silicon carbide-silicon carbide materials. J Am Ceram Soc 1990, 73: 2573–2575.
[33]
H Wu, M Chen, X Wei, et al. Deposition of BN interphase coatings from B-trichloroborazine and its effects on the mechanical properties of SiC/SiC composites. Appl Surf Sci 2010, 257: 1276–1281.
[34]
D Ding, W Zhou, F Luo, et al. Dip-coating of boron nitride interphase and its effects on mechanical properties of SiCf/SiC composites. Mat Sci Eng A 2012, 543: 1–5.
[35]
Y Mu, W Zhou, D Ding, et al. Influence of dip-coated boron nitride interphase on mechanical and dielectric properties of SiCf/SiC composites. Mat Sci Eng A 2013, 578: 72–79.
[36]
A Lipp, KA Schwetz, K Hunold. Hexagonal boron nitride: Fabrication, properties and applications. J Eur Ceram Soc 1989, 5: 3–9.
[37]
N Sun, C Wang, L Jiao, et al. Controllable coating of boron nitride on ceramic fibers by CVD at low temperature. Ceram Int 2017, 43: 1509–1516.
[38]
J-S Li, C-R Zhang, B Li. Boron nitride coatings by chemical vapor deposition from borazine. Surf Coat Technol 2011, 205: 3736–3741.
[39]
S Gao, B Li, C Zhang, et al. Chemical vapor deposition of pyrolytic boron nitride ceramics from single source precursor. Ceram Int 2017, 43: 10020–10025.
[40]
Y Hu, F Luo, S Duan, et al. Mechanical and dielectric properties of SiCf/SiC composites fabricated by PIP combined with CIP process. Ceram Int 2016, 42: 6800–6806.
[41]
Y Chai, X Zhou, H Zhang. Effect of oxidation treatment on KD–II SiC fiber–reinforced SiC composites. Ceram Int 2017, 43: 9934–9940.
[42]
Y Chai, H Zhang, X Zhou, et al. Effect of pyrolysis temperatures on the performance of SiCf/SiC composites. Fusion Eng Des 2017, 125: 447–453.
Publication history
Copyright
Rights and permissions

Publication history

Received: 08 December 2017
Accepted: 13 March 2018
Published: 28 March 2018
Issue date: June 2018

Copyright

© The author(s) 2018

Rights and permissions

Open Access The articles published in this journal are distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.

Return