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Open Access

Enhancement of material microstructure and properties in Arc wire-based direct energy deposition: A short review

Jingjing SHIa,bNing QIANa,b( )Shihao SUNbHonghua SUa,bWenfeng DINGaYucan FUa
Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technology, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
JITRI Institute of Precision Manufacturing, Nanjing 211805, China

Peer review under responsibility of Editorial Committee of JAMST

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Abstract

Arc wire-based Direct Energy Deposition (DED) technology is an essential additive manufacturing process that exhibits a high deposition rate and heat accumulation. This technology is advantageous due to its efficient production at a low cost. The process utilizes an electric arc for heat source and metal wire for feed material. After path planning, it creates three-dimensional metal parts layer by layer. In order to prevent defects from affecting the service condition and lifespan of the parts, it is crucial to focus on the evolution of the microstructure and the enhancement of the mechanical properties during the deposition process. During metal parts manufacturing using Arc wirebased DED, defects such as residual stresses, porosity, deformation, and cracking are generated due to the complex thermal cycle and high heat input. This paper provides a concise overview of the process and methodology involved in Arc wire-based DED, along with an analysis of the resulting microstructure and material properties. This review also outlines means of controlling the heat input, as well as pre-treatment, in-process, and post-treatment methods for controlling the defects and microstructure to improve the properties of the workpieces. Finally, the paper offers insights into achieving high-quality, defect-free workpieces using Arc wire-based DED and provides recommendations for future DED development.

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Journal of Advanced Manufacturing Science and Technology
Article number: 2024015
Cite this article:
SHI J, QIAN N, SUN S, et al. Enhancement of material microstructure and properties in Arc wire-based direct energy deposition: A short review. Journal of Advanced Manufacturing Science and Technology, 2024, 4(4): 2024015. https://doi.org/10.51393/j.jamst.2024015

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Received: 04 January 2024
Revised: 24 January 2024
Accepted: 21 February 2024
Published: 15 October 2024
© 2024 JAMST

This is an Open Access article distributed under the terms of the Creative Commons Attribution License http://creativecommons.org/licenses/by/4.0),which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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