Journal Home > Volume 6 , Issue 3

Design of hygiene products such as sanitary napkins, diapers, etc. is heavily dependent on the liquid absorption performance of fabrics. As fibres swell upon liquid absorption, their liquid absorption performance changes. Understanding the flow through porous media under swelling conditions has important implications for product design and has yet to be elucidated fully. The goal of our research was to study the effect of fibre swelling experimentally. Cotton is selected as the test fabric as it is commonly used in most hygiene applications. Under swelling conditions, the effect of swelling on individual fibres, porosity, permeability, and performance of the cotton fabric is analysed. Findings showed that upon water absorption, the fibre diameter increased by 10%, porosity decreased by 11%, and permeability decreased by 60% under fully swollen conditions. The porosity reduction is also predicted analytically using the data obtained from the fibre swelling measurements. In contrast, predictions of commonly used analytical models showed only a 30% reduction in the porosity. To correct this, two new correction factors to account for effects of inter-fibre interactions on the total swelling rate of fabric are proposed. The performance measures of cotton samples under swelling conditions indicated that advancement of the flow front on the lower face was more dominant than the upper face of the sample possibly related to gravity. These experimental data improve our understanding of wicking flow which can help to improve the design of hygiene products and to develop more realistic computational fluid dynamics models.


menu
Abstract
Full text
Outline
About this article

The effect of fibre swelling on fluid flow in cotton fabrics: An experimental study

Show Author's information Shivam Salokhe1Mohammad Rahmati1Ryan Masoodi2( )Jane Entwistle1
Faculty of Engineering and Environment, Northumbria University, Newcastle Upon Tyne NE1 8ST, UK
School of Design and Engineering, Thomas Jefferson University, Philadelphia PA 19144, USA

Abstract

Design of hygiene products such as sanitary napkins, diapers, etc. is heavily dependent on the liquid absorption performance of fabrics. As fibres swell upon liquid absorption, their liquid absorption performance changes. Understanding the flow through porous media under swelling conditions has important implications for product design and has yet to be elucidated fully. The goal of our research was to study the effect of fibre swelling experimentally. Cotton is selected as the test fabric as it is commonly used in most hygiene applications. Under swelling conditions, the effect of swelling on individual fibres, porosity, permeability, and performance of the cotton fabric is analysed. Findings showed that upon water absorption, the fibre diameter increased by 10%, porosity decreased by 11%, and permeability decreased by 60% under fully swollen conditions. The porosity reduction is also predicted analytically using the data obtained from the fibre swelling measurements. In contrast, predictions of commonly used analytical models showed only a 30% reduction in the porosity. To correct this, two new correction factors to account for effects of inter-fibre interactions on the total swelling rate of fabric are proposed. The performance measures of cotton samples under swelling conditions indicated that advancement of the flow front on the lower face was more dominant than the upper face of the sample possibly related to gravity. These experimental data improve our understanding of wicking flow which can help to improve the design of hygiene products and to develop more realistic computational fluid dynamics models.

Keywords: swelling, capillary pressure, Porous media, wicking

References(23)

Ajmeri, J. R., Ajmeri, C. J. Developments in the use of nonwovens for disposable hygiene products, in Advances in Technical Nonwovens, edited by G. Kellie, Woodhead Publishing, Duxford, pp. 473-496, 2016.
DOI
Anovitz, L. M., Cole, D. R. Characterization and analysis of porosity and pore structures. Reviews in Mineralogy and Geochemistry, 2015, 80(1): 61-164.
Cuissinat, C., Navard, P. Swelling and dissolution of cellulose part 1: Free floating cotton and wood fibres in n-methylmorpholine-n-oxide-water mixtures. Macromolecular Symposia, 2006, 244: 1-18.
Dhiman, R., Chattopadhyay, R. Absorbency of synthetic urine by cotton nonwoven fabric. The Journal of The Textile Institute, 2021, 112(6): 996-1003.
Francucci, G., Rodríguez, E. S., Vázquez, A. Study of saturated and unsaturated permeability in natural fiber fabrics. Composites Part A: Applied Science and Manufacturing, 2010, 41(1): 16-21.
Hoffmann, B. S., de Simone Morais, J., Teodoro, P. F. Life cycle assessment of innovative circular business models for modern cloth diapers. Journal of Cleaner Production, 2020, 249: 119364.
Huang, J., Qian, X. A new test method for measuring the water vapour permeability of fabrics. Measurement Science and Technology, 2007, 18(9): 3043.
Huang, J., Qian, X. Comparison of test methods for measuring water vapor permeability of fabrics. Textile Research Journal, 2008, 78(4): 342-352.
Masoodi, R., Pillai, K. M. Darcy’s law-based model for wicking in paper-like swelling porous media. AIChE Journal, 2010, 56(9): 2257-2267.
Masoodi, R., Pillai, K. M. A study on moisture absorption and swelling in bio-based jute-epoxy composites. Journal of Reinforced Plastics and Composites, 2012, 31(5): 285-294.
Masoodi, R., Pillai, K. M., Grahl, N., et al. Numerical simulation of lcm mold-filling during the manufacture of natural fiber composites. Journal of Reinforced Plastics and Composites, 2012, 31(6): 363-378.
Moore, A. T., Scott, L. W., deGruy, I. V., et al. The swelling of cotton in water: A microscopical study. Textile Research Journal, 2016, 20(9): 620-630.
Oğulata, R. T., Mavruz, S. Investigation of porosity and air permeability values of plain knitted fabrics. Fibres & Textiles in Eastern Europe, 2020, 18(5): 71-75.
Patanaik, A., Anandjiwala, R. Some studies on water permeability of nonwoven fabrics. Textile Research Journal, 2009, 79(2): 147-153.
Remadevi, R., Gordon, S., Wang, X., et al. Investigation of the swelling of cotton fibers using aqueous glycine solutions. Textile Research Journal, 2017, 87(18): 2204-2213.
Salokhe, S., Rahmati, M., Masoodi, R. Numerical modelling of the flow in a swelling preform during lcm mould filling. Journal of Reinforced Plastics and Composites, 2021, 40(13-14): 490-504.
Sandoval, G. F., Galobardes, I., Teixeira, R. S., et al. Comparison between the falling head and the constant head permeability tests to assess the permeability coefficient of sustainable pervious concretes. Case Studies in Construction Materials, 2017, 7: 317-328.
Tang, K. P. M., Kan, C. W., Fan, J. T. Comparison of test methods for measuring water absorption and transport test methods of fabrics. Measurement, 2017, 97: 126-137.
White, C. Engineered structures for use in disposable incontinence products. Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine, 2003, 217(4): 243-251.
Xiao, Y., He, Y., Zheng, J., et al. Modeling of two-phase flow in heterogeneous wet porous media. Capillarity, 2022, 5(3): 41-50.
Xiao, J., Luo, Y., Niu, M., et al. Study of imbibition in various geometries using phase field method. Capillarity, 2019, 2(4): 57-65.
Xiao, X., Zeng, X., Bandara, P., et al. Experimental study of dynamic air permeability for woven fabrics. Textile Research Journal, 2012, 82(9): 920-930.
Zarandi, M. A. F., Pillai, K. M. Investigating liquid-fronts during spontaneous imbibition of liquids in industrial wicks. Part I: Experimental studies. AIChE Journal, 2021, 67(10): e17324.
Publication history
Copyright
Rights and permissions

Publication history

Received: 18 January 2023
Revised: 11 February 2023
Accepted: 28 February 2023
Published: 02 March 2023
Issue date: March 2023

Copyright

© The Author(s) 2023.

Rights and permissions

Open Access This article is distributed under the terms and conditions of the Creative Commons Attribution (CC BY-NC-ND) license, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Return