Mathematical modeling and simulation analysis of different structured cored wire feeding spheroidization by finite volume method

A three-dimensional dynamic heat transfer mathematical model of the process when cored wire feed in molten iron is established based on finite volume method (FVM). The calculation area is meshed with triangles and quadrilaterals to determine nodes and control volumes, and implicit time integration method is used to ensure the stability of calculating process. For exposing the dynamic heat transfer behavior, the variation of temperature field and explosion characteristics of cored wires are studied. In addition, the melt loss rate of the top end of cored wire and the correlation among melt explosion depth, molten iron temperature and feeding speed of cored wires are theoretically calculated. More importantly, the influence of different structures of cored wires on the absorption rate of magnesium are considered. The calculation results are in good agreement with the experimental data, which indicate that the existing theoretical model has good validity and can provide theoretical guidance for spheroidization process in molten iron.