Enhancing Shape Sensing of Slender Medical Continuum Robot Using Carbon Nanotube Piezoresistive Fiber Bandage

Slender medical continuum robots with flexibility and highly redundant degrees of freedom are widely used in various minimally invasive surgery. However, when interacting with anatomical structures, the continuum robot adopts diverse shapes, posing challenges for operation and control. To achieve real-time intraoperative shape sensing and provide online guidance for manipulation, most existing methods rely on optical fibers embedded within the robot, which often require specialized robot designs and come with high costs. Here, we present a novel approach utilizing thin and flexible carbon nanotube piezoresistive fibers as a bandage, helically integrated on the surface of existing slender medical continuum robots for shape sensing. The spatial configuration of the robot is effectively inferred by downsampling the resistance changes along the robot’s body and applying a learning-based method. The results demonstrate that the proposed helically arranged carbon nanotube piezoresistive fibers, combined with a data-driven approach, are capable of reconstructing the robot’s spatial shape. In vitro and ex vivo experiments on animal tissues further highlight its promising potential for enhancing the shape-sensing ability of existing medical continuum robots.