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Review Article | Open Access

Toward sustainable graphite anode recycling: From degradation understanding to targeted regeneration

Minghui Shan1,§Kaini Wei1,§Lei Cheng1,§Yuhang Wang1Zhongxiu Liu1Qilin Gu2Changyong (Chase) Cao3,4Guiyin Xu1( )Meifang Zhu1( )
State Key Laboratory of Advanced Fiber Materials, College of Materials Science and Engineering, Donghua University, Shanghai 201620, China
NJTECH University Suzhou Future Membrane Technology Innovation Center, Suzhou 215100, China
Laboratory for Soft Machines & Electronics, Department of Mechanical and Aerospace Engineering, Case Western Reserve University, Cleveland, OH 44106, USA
Department of Electrical, Computer, and Systems Engineering, Case Western Reserve University, Cleveland, OH 44106, USA

§ Minghui Shan, Kaini Wei, and Lei Cheng contributed equally to this work.

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Abstract

The rapid proliferation of spent lithium-ion batteries has created an urgent need for efficient recycling of graphite anodes, yet industrial adoption remains constrained by economic and technical barriers. This review systematically examines the underlying causes of this stagnation by analyzing current industrial practices, graphite degradation mechanisms, and academic recycling strategies. Analysis of the industrial landscape reveals that prevailing recycling processes roughly adapt from primary material production, leading to an imbalanced industry structure and a fundamental mismatch between industry graphite recycling and market demands. Further investigation into degradation mechanisms demonstrates that the decline in electrochemical performance is predominantly governed by surface-level deterioration, revealing the mismatch mechanism. In response to the mismatch, academic advances have developed targeted regeneration strategies that directly address the specific failure modes of spent graphite, thereby offering viable pathways to resolve the industrial mismatch. Therefore, by integrating insights from both industrial practice and academic research, this review delineates a clear pathway forward that graphite recycling must undergo a paradigm shift from rough reconstruction toward precision repair.

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Nano Research Energy
Article number: e9120230

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Cite this article:
Shan M, Wei K, Cheng L, et al. Toward sustainable graphite anode recycling: From degradation understanding to targeted regeneration. Nano Research Energy, 2026, 5: e9120230. https://doi.org/10.26599/NRE.2026.9120230

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Received: 21 December 2025
Revised: 22 March 2026
Accepted: 29 March 2026
Published: 09 May 2026
© The Author(s) 2026. Published by Tsinghua University Press.

The articles published in this open access journal are distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits use, distribution and reproduction in any medium, provided the original work is properly cited.