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Research Article | Open Access | Just Accepted

A universal and facile design strategy for ultrasensitive strain sensors with a 3.365 με detection limit

Zhuhang Dai1,2, Hai Zhang1,2, Guorui Zhong1, Chenjing Shang3, Wanli Li4, Yaxiaer Yalikun5, Yang Yang1( )

1 Institute of Deep-Sea Science and Engineering, Chinese Academy of Sciences, Sanya 572000, China

2 University of Chinese Academy of Sciences, Beijing 101408, China

3 Shenzhen Key Laboratory of Marine Bioresource and Eco-environmental Science, College of Life Sciences and Oceanography, Shenzhen University, Shenzhen 518060, China

4 School of Intelligent Manufacturing, Jiangnan University, Wuxi 214122, China

5 Division of Materials Science, Nara Institute of Science and Technology, 8916-5 Takayama-cho, Ikoma, Nara 630-0192, Japan

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Abstract

Precise small-strain detection is critical for various applications, yet most existing technologies lack conformability, environmental robustness, high performance, and fabrication simplicity. Here, we introduce a material-independent design strategy to prepare ultrasensitive stretchable sensors that leverage two cracking mechanisms: cut-through cracks abruptly rupture dominant conductive pathways, while mesh-like cracks drive the progressive degradation of auxiliary conductive pathways, collectively leading to a rapid and stable resistance increase under small strains. The resulting sensor possesses an ultrahigh gauge factor (~430), an ultralow detection limit (0.0003365% strain), and high durability (> 5,000 tensile cycles). Through conformal, in situ, and real-time structural monitoring with a high signal-to-noise ratio (> 50 dB), the sensor reliably captured a small compressive strain signal for deep-sea equipment under extreme hydrostatic pressure (50 MPa). Our design offers a general, scalable route for ultrasensitive sensing in aerospace, ocean engineering, and precision manufacturing.

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Cite this article:
Dai Z, Zhang H, Zhong G, et al. A universal and facile design strategy for ultrasensitive strain sensors with a 3.365 με detection limit. Nano Research, 2026, https://doi.org/10.26599/NR.2026.94909123
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Received: 29 April 2026
Revised: 15 August 2026
Accepted: 18 August 2026
Available online: 18 August 2026

© The Author(s) 2026. Published by Tsinghua University Press.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/)