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Research Article | Open Access | Just Accepted

Synergistic promotion of proton relay and *CO hydrogenation in Cu-Zn tandem catalysts for highly efficient electrocatalytic CO2-to-CH4 conversion

Zhixin DaiRuichao BianYanping QiuLinping LiNing LiLei Ge( )

State Key Laboratory of Heavy Oil Processing, College of New Energy and Materials, China University of a Petroleum Beijing, No. 18 Fuxue Rd., Beijing 102249, China

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Abstract

The eight-electron transfer pathway required for CH4 formation in eCO2RR is kinetically slow, which leads to poor reaction selectivity. In this work, a CuZn-BDC-NH2 precursor was synthesized via a facile solvothermal method, and a series of CuZn@C materials were prepared by calcination under varying temperature conditions (700°C, 800°C, 900°C) utilizing the high-temperature volatility of Zn. Among them, the CuZn800@C sample demonstrates the best CH4 electro-reduction performance, achieving a methane Faradaic efficiency (FE) of 64.5% and a partial current density of -429.1 mA/cm2 at a potential of -1.7 V vs. RHE, along with excellent stability, showing only a slight performance decline after a 24-hour test. Through in situ infrared spectroscopy and DFT calculations, electrocatalytic mechanism investigations reveal that Zn and Cu form a tandem reaction system. Zn sites promote water splitting to provide protons, while Cu sites reduce the energy barrier for *CO hydrogenation. Moreover, Zn and Cu can constitute dual active sites that enhance CO2 adsorption, thereby boosting subsequent reactions. This work develops a new strategy for designing high performance Cu-based methanation catalysts.

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Cite this article:
Dai Z, Bian R, Qiu Y, et al. Synergistic promotion of proton relay and *CO hydrogenation in Cu-Zn tandem catalysts for highly efficient electrocatalytic CO2-to-CH4 conversion. Nano Research, 2026, https://doi.org/10.26599/NR.2026.94908916
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Received: 20 March 2026
Revised: 08 May 2026
Accepted: 08 June 2026
Available online: 08 June 2026

© The Author(s) 2026. Published by Tsinghua University Press.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/)