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The development of efficient and stable non-toxic catalysts to replace toxic CuCrOx for selective hydrogenation of furfural (FAL) to furfuryl alcohol (FOL) remains a key challenge. Herein, we report a citric acid-mediated spray-pyrolysis-reduction strategy that enables the facile synthesis of hollow-sphere NiZnAl catalysts with abundant and well-dispersed NiZn-ZnAl2O4 interfaces. The unique architecture ensures uniform elemental distribution and maximizes interfacial exposure, leading to exceptional catalytic performance: > 98% FAL conversion with 97% FOL selectivity under mild conditions, excellent recyclability, and broad substrate scope. Mechanistic studies reveal that the interfacial synergy promotes vertical FAL adsorption and raises the energy barrier for over-hydrogenation, thus dictating high selectivity. This work provides a generalizable interface-engineering approach for designing high-performance multifunctional catalysts in sustainable chemical transformations.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/).
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