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Research Article | Open Access

Synergizing the activity–stability trade-off in Fe–N–C electrocatalysts towards efficient and durable CO2-to-CO conversion

Yang Li1Yuemei Liu1Yang Yuan2Xiaojun Lv3Junhong Ma1Chaoyun Ma1 ( )Hao Jiang1,4 ( )
Xinjiang Key Laboratory of Coal Clean Conversion and Chemical Engineering Process, School of Chemical Engineering, Xinjiang University, Urumqi 830046, China
Guangyuan China Nuclear Vocational and Technical College, Guangyuan 628003, China
State Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources, School of New Energy, North China Electric Power University, Beijing 102206, China
Key Laboratory for Ultrafine Materials of Ministry of Education, School of Materials Science and Engineering, East China University of Science and Technology, Shanghai 200237, China
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Abstract

Single-atom Fe–N–C electrocatalysts have demonstrated exceptional selectivity toward CO during CO2 reduction, yet their practical application is severely hindered by the intrinsic activity–stability trade-off. Herein, we report a straightforward in-situ sulfidation of Fe-doped zeolitic imidazolate frameworks to construct ZnS nanoparticle-modified S-doped Fe–N–C catalysts (ZnS@Fe–NSC). This approach causes the concurrent formation of Fe–N4 active sites, S doping, and ZnS nanoparticles. Operando characterizations and density functional theory (DFT) calculations reveal that ZnS nanoparticles donate electrons to Fe centers with a 0.5 eV negative shift in Fe 2p binding energy and strengthen Fe–N bonds with an increased integrated crystal orbital Hamiltonian population value from −0.94 to −1.30 eV. This electronic modulation accelerates the formation of the key *COOH intermediate and suppresses the hydrogen-induced Fe leaching by over 20-fold. The ZnS@Fe–NSC exhibits a CO Faradaic efficiency of 98.5% at −0.58 V versus reversible hydrogen electrode and maintains over 90% selectivity for 30 h. When integrated into a Zn–CO2 battery, it delivers a peak power density of 6.2 mW·cm−2 and operates stably for 125 h. This work opens an avenue for the rational design of robust single-atom electrocatalysts toward practical CO2 conversion and beyond.

Graphical Abstract

An in-situ sulfidation strategy was employed to construct ZnS nanoparticle-modified S-doped Fe–N–C catalysts (ZnS@Fe-NSC), which synergistically enhance the electronic structure and stability of Fe–N4 sites, achieving efficient and stable electrochemical CO2 reduction to CO and successfully enabling high-performance Zn–CO2 batteries.

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Nano Research
Article number: 94908640

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Cite this article:
Li Y, Liu Y, Yuan Y, et al. Synergizing the activity–stability trade-off in Fe–N–C electrocatalysts towards efficient and durable CO2-to-CO conversion. Nano Research, 2026, 19(7): 94908640. https://doi.org/10.26599/NR.2026.94908640
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Received: 30 January 2026
Revised: 14 March 2026
Accepted: 15 March 2026
Published: 19 May 2026
© The Author(s) 2026. Published by Tsinghua University Press.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/).