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Research Article | Open Access

Ultrafast-explosion-driven carbon nanoreactors embedding high-entropy alloy electrocatalysts for efficient oxygen evolution reaction

Xindong Zhu1,§Fan Xue1,§He Zhu1,2( )Wen Huang1Haoran Yu1Simiao Peng1Wei-Di Liu1Ruohan Yu3( )Jianrong Zeng4,5Si Lan1,2( )
Herbert Gleiter Institute of Nanoscience, School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing 210094, China
Key Laboratory of Advanced Nano Structures and Functional Materials Jiangsu Province Universities, Nanjing 210094, China
The Sanya Science and Education Innovation Park, Wuhan University of Technology, Sanya 572000, China
Shanghai Synchrotron Radiation Facility, Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai 201204, China
Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800, China

§ Xindong Zhu and Fan Xue contributed equally to this work.

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Abstract

High-entropy alloy (HEA) electrocatalysts offer tunable multi-element synergy and intrinsic structural robustness for oxygen evolution reaction (OER), yet integrating high active-site exposure with desirable lattice and electronic structures remains a significant challenge. Here we present an ultrafast thermal explosion strategy for one-step synthesis of carbon-encapsulated nanoreactors uniformly embedding FeCoNiCuAl HEA nanoparticles. Ultrafast heating of metal-chloride-loaded carbon black drives rapid chloride decomposition and gas evolution, inflating the carbon into a hierarchical porous network and inducing the formation and spatial confinement of HEA nanoparticles. This nanoreactor architecture with confined microenvironments maximizes accessible active sites and accelerates mass/charge transport, yielding lower OER overpotentials than commercial RuO2. Its applicabilities in overall water splitting (OWS) and rechargeable Zn-air batteries further confirm the potential for practical energy storage integration. Local structural investigations reveal that the incorporation of Al element could reduce the first-shell coordination number, enhancing the adsorption capacity of the active sites. Density functional theory (DFT) calculations further demonstrate that the synergistic interaction between Al and neighboring metal sites facilitates the efficient OER, and Al-induced modulation of electronic structure lowers the desorption barrier of the *OOH intermediate, thereby accelerating OER kinetics. This explosion-driven nanoreactor strategy provides a general and one-step route to engineer carbon nanoreactors embedding HEA electrocatalysts, opening new avenues for advanced clean energy catalysis and practical device integration.

Graphical Abstract

One-step ultrafast thermal explosion strategy fabricates hierarchically porous carbon nanoreactors uniformly embedding FeCoNiCuAl high-entropy alloy (HEA) nanoparticles (NPs) with high oxygen evolution reaction efficiency. The synergistic interaction between Al and neighboring metal sites facilitates the efficient oxygen evolution reaction (OER), and Al-induced modulation of electronic structure lowers the *OOH desorption barrier, thereby enhancing electrocatalytic performance.

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Nano Research
Article number: 94908613

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Cite this article:
Zhu X, Xue F, Zhu H, et al. Ultrafast-explosion-driven carbon nanoreactors embedding high-entropy alloy electrocatalysts for efficient oxygen evolution reaction. Nano Research, 2026, 19(10): 94908613. https://doi.org/10.26599/NR.2026.94908613

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Received: 16 November 2025
Revised: 28 February 2026
Accepted: 02 March 2026
Published: 12 June 2026
© The Author(s) 2026. Published by Tsinghua University Press.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/).