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Review Article | Open Access

Advanced micro-/nano additive manufacturing of multi-materials

Honghao Xiang§Zihan Xu§Haojie Lu ( )Mingchao Zhang ( )
Department of Materials Science and Engineering, National University of Singapore, Singapore 117575, Singapore

§ Honghao Xiang and Zihan Xu contributed equally to this work.

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Abstract

Micro-/nano additive manufacturing (μnAM) is enabling three-dimensional architected structures with sub-micrometer features. Yet, a coherent view that links process platforms, multi-material design strategies, scale-dependent properties, and device performance is still emerging. This review consolidates recent progress in μnAM with an emphasis on its multi-material capabilities. We first outline the main technology families, spanning transformation-based assembly, micro powder-bed fusion, extrusion, jetting, and photopolymerization, and highlight their characteristic length scales, material windows, and throughput. We then compare strategies for combining polymers, metals, and inorganic non-metals, including template- and precursor-mediated routes as well as the directed assembly of nanoparticles and nanocrystals toward “any-material” voxel design. Building on this, we analyze how micro-/nanoscale architecture and interfaces govern mechanical, optical, interfacial, electrical, piezoelectric properties, and collective robotic behaviors, and map these structure–processing–property relationships onto emerging applications in optical devices, micro-/nano sensors, and micro-/nanorobots. Finally, we outline key challenges and research directions toward high-throughput, robust, and industrially relevant multi-material μnAM.

Graphical Abstract

This review summarizes recent advances in micro/nano additive manufacturing (μnAM) with a particular focus on multi-material fabrication strategies. It outlines major μnAM technologies, compares material integration routes, and discusses how micro-/nanoscale architectures give rise to unique properties and emerging applications.

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Nano Research
Article number: 94908451

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Cite this article:
Xiang H, Xu Z, Lu H, et al. Advanced micro-/nano additive manufacturing of multi-materials. Nano Research, 2026, 19(4): 94908451. https://doi.org/10.26599/NR.2026.94908451
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Received: 08 December 2025
Revised: 13 January 2026
Accepted: 15 January 2026
Published: 02 April 2026
© The Author(s) 2026. Published by Tsinghua University Press.

This is an open access article under the terms of the Creative Commons Attribution 4.0 International License (CC BY 4.0, https://creativecommons.org/licenses/by/4.0/).